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South bend SB1012 User Manual

South bend SB1012
144 pages
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Hundreds of Thousands of Lathes Sold With a Tradition of
Q
uality Since 1906!
© March, 2010 by South Bend Lathe Co. For Machines Mfg. Since 7/09
14" & 16" EVS TOOLROOM LATHES
MODELS SB1012/SB1014/SB1037 - 220V
MODELS SB1013/SB1015/SB1038 - 440V
OWNER'S MANUAL

Table of Contents

Questions and Answers:

South bend SB1012 Specifications

General IconGeneral
ModelSB1012
Swing Over Bed12 inches
Distance Between Centers36 inches
Spindle Speed Range70 - 1400 RPM
Spindle SpeedVariable
Spindle TaperMT#4
Motor Power2 HP
Voltage220V

Summary

Scope of Manual

Manual Feedback

Updates

Customer Service

INTRODUCTION

About These Machines

Overview of the lathe's history, design, and features.

SAFETY

Understanding Risks of Machinery

Identifies potential hazards and signals used in the manual.

Basic Machine Safety

Outlines essential safety practices for machine operation.

PREPARATION

Preparation Overview

Outlines the basic steps for preparing the lathe for operation.

Inventory

Cleaning & Protecting

Location

Physical Environment

Details environmental requirements for safe and optimal operation.

Electrical Installation

Guidelines for connecting the machine to a power source.

Lighting

Specifies adequate lighting requirements for safe operation.

Weight Load

Considers machine, equipment, and workpiece weight for placement.

Space Allocation

Recommends space for operator movement and auxiliary equipment.

Lifting & Moving

Leveling & Mounting

Leveling

Describes the process and tools for accurate leveling.

Assembly

Lubricating Lathe

Adding Cutting Fluid

Power Connection

SB1012 (220V 3-Phase)

Specifies electrical requirements for the SB1012 model.

SB1014, SB1037 (220V 3-Phase)

Specifies electrical requirements for SB1014 and SB1037 models.

SB1013 (440V 3-Phase)

Specifies electrical requirements for the SB1013 model.

SB1015, SB1038 (440V 3-Phase)

Specifies electrical requirements for SB1015 and SB1038 models.

Connecting Power Cord to Lathe

Hardwiring Lathe to Power Source

Correcting Out-of-Phase Wiring

Test Run

Spindle Speed Controls

Gearbox Range Lever

Spindle ON/OFF Lever

Main Power Switch

Spindle Break-In

Recommended Adjustments

Operation Overview

Description of Controls & Components

Main Power Switch

Identifies and describes the main power switch.

Headstock Controls

Explains the various controls located on the headstock.

Carriage Controls

Details the controls related to the carriage movement.

Control Panel

Cutting Fluid Flow Control Lever

Controls the flow of cutting fluid from the nozzle.

Compound Slide Handwheel

Operates the compound slide and includes a graduated scale.

Carriage Lock Bolt

Secures the carriage for rigidity and accuracy.

Tailstock Controls

Foot Brake

Describes the function and operation of the foot brake.

Chuck & Faceplate Mounting

Removing Chuck or Faceplate

Step-by-step guide for safely removing chucks and faceplates.

Mounting Chuck or Faceplate

Installing and Adjusting Camlock Studs

Guide for installing and adjusting camlock studs for proper mounting.

3-Jaw Chuck

Changing Jaws

Steps for changing jaws on the 3-jaw chuck.

Mounting Workpiece

Procedure for securely mounting a workpiece in the 3-jaw chuck.

4-Jaw Chuck

Mounting Workpiece

Procedure for securely mounting a workpiece in the 4-jaw chuck.

Tailstock

Moving Along Bedway

Using Quill

Installing Tooling

Removing Tooling

Offsetting

Aligning

Faceplate

Mounting Workpiece with Clamps

Procedure for clamping workpieces onto the faceplate.

Mounting Workpiece Between Centers

Instructions for mounting workpieces between centers.

Centers

Mounting Dead Center in Spindle

Steps for installing a dead center in the spindle.

Dead Centers

Details on the use and characteristics of dead centers.

Live Centers

Details on the use and characteristics of live centers.

Removing Center from Spindle

Mounting Center in Tailstock

Removing Center from Tailstock

Steady Rest

Follow Rest

Compound Slide

To set the compound slide at a certain angle

Steps to set the compound slide to a specific angle.

Four-Way Tool Post

Aligning Cutting Tool with Tailstock Center

Adjustable Apron Stop System

Carriage Stop

Manual Feed

Carriage Handwheel

Moves the carriage along the bed.

Cross Slide Handwheel

Moves the cross slide toward or away from the work.

Compound Slide Handwheel

Controls the position of the cutting tool.

Spindle Speed

Determining Spindle Speed

Factors affecting spindle speed and calculation methods.

Setting Spindle Speed

Power Feed

Power Feed Controls

To use the quick change feed direction knob

Instructions for reversing feed direction.

To engage the power feed

Steps to engage power feed for carriage or cross slide.

Understanding Thread & Feed Rate Chart

Positioning Gearbox Levers

End Gear Setup

Normal Position

Describes the gear setup for normal operations.

Alternate Position

Describes the gear setup for modular and diametral pitch turning.

Configuring End Gears

Step-by-step guide to change gear positions.

Threading Controls

Power Feed Lever

Correct position of the feed control lever for threading.

Half Nut Lever

Engages carriage with leadscrew for threading.

Thread Dial & Chart Overview

Using Thread Dial and Chart

TPI 4-72 Divisible By 4

Using the thread dial for TPI divisible by four.

TPI 2-54 Not Divisible By 4

Using the thread dial for TPI not divisible by four.

Odd Numbered TPI

Using the thread dial for odd numbered TPI.

1⁄2 Fractional TPI

Using the thread dial for 1/2 fractional TPI.

Other Fractional TPI

27⁄8 TPI

Chip Drawer

Cutting Fluid System

Adding Fluid

Step-by-step instructions for adding cutting fluid.

Hazards

Potential biological and poison hazards associated with cutting fluid.

Changing Cutting Fluid

Machine Storage

To prepare your machine for short-term storage (up to a year)

Steps for preparing the machine for storage up to one year.

To prepare your machine for long-term storage (a year or more)

Steps for preparing the machine for storage over one year.

Backlash Adjustment

Compound Leadscrew

Adjusting backlash on the compound leadscrew.

Cross Slide Leadscrew

Adjusting backlash on the cross slide leadscrew.

Leadscrew End Play Adjustment

Gib Adjustment

Half Nut Adjustment

Feedrod Clutch Adjustment

V-Belts

Brake & Switch

Leadscrew Shear Pin Replacement

Gap Removal & Installation

Machine does not start or a circuit breaker trips.

Loud, repetitious noise coming from lathe at or near the motor.

Diagnosing and fixing noisy motor operations.

Motor overheats.

Troubleshooting steps for an overheating motor.

Motor is loud when cutting, or bogs down under load.

Diagnosing causes for a loud or bogging motor during cutting.

Entire machine vibrates upon startup and while running.

Bad surface finish.

Troubleshooting steps for achieving a good surface finish.

Tapered tool difficult to remove from tailstock quill.

Resolving issues with removing tapered tools from the tailstock.

Cross slide, compound, or carriage feed has sloppy operation.

Adjusting gibs and other components for smooth feed operation.

Cross slide, compound, or carriage feed handwheel is hard to move.

Troubleshooting steps when handwheels are difficult to move.

Cutting tool or machine components vibrate excessively during cutting.

Addressing excessive vibration during cutting operations.

Chuck jaws will not move or do not move easily.

Carriage will not feed, or is hard to move.

Headstock oil does not flow or circulate properly.

Workpiece is tapered.

Warranty

SPECIFICATIONS

Model SB1014

Product Dimensions:

Physical dimensions of the lathe.

Shipping Dimensions:

Dimensions of the lathe when crated for shipping.

Electrical:

Electrical power source and connection requirements.

Motors:

Details on the main and lubrication motors.

Lubrication

Lubrication type and specifications.

Coolant

Main Specifications:

Operation Information

Key operational measurements and travel distances.

Headstock Information

Detailed specifications about the headstock and spindle.

Tailstock Info

Specifications for the tailstock travel and taper.

Threading Info

Information on available thread pitches and feed rates.

Dimensions

Construction

Other Specifications:

Features:

Accessories Included:

Optional Accessories:

Model SB1015

Product Dimensions:

Physical dimensions of the lathe.

Shipping Dimensions:

Dimensions of the lathe when crated for shipping.

Electrical:

Electrical power source and connection requirements.

Motors:

Details on the main and lubrication motors.

Lubrication

Lubrication type and specifications.

Coolant

Main Specifications:

Operation Information

Key operational measurements and travel distances.

Headstock Information

Detailed specifications about the headstock and spindle.

Tailstock Info

Specifications for the tailstock travel and taper.

Threading Info

Information on available thread pitches and feed rates.

Dimensions

Construction

Other Specifications:

Features:

Accessories Included:

Optional Accessories:

Scope of Manual

Manual Feedback

Updates

Customer Service

Electrical Safety Instructions

Shock Hazard:

Warning about the dangers of working with live electrical sources.

Wire Connections:

Emphasis on ensuring tight and secure electrical connections.

Modifications:

Warnings against unauthorized wiring modifications.

Circuit Requirements:

Requirement to follow power source connection guidelines.

Capacitors/Inverters:

Safety precautions regarding stored electrical charges.

Wire/Component Damage:

Risks associated with damaged wires or components.

Wiring Overview

Component Location Index

Electrical Box Wiring

Electrical Box Wiring

Electrical Box

220V Spindle Motor

440V Spindle Motor

220V Oil Pump Motor & Pressure Sensor

440V Oil Pump Motor & Pressure Sensor

220V Coolant Pump Wiring

440V Coolant Pump Wiring

Control Panel Wiring

Spindle Rotation Switch

220V Power Connection

440V Power Connection

Additional Component Wiring

Spindle RPM Sensor and Door Limit Switch Location

Visual identification of RPM sensor and door limit switch.

Brake Limit Switch Location

Visual identification of the brake limit switch.

Chuck Guard Limit Switch

Visual identification of the chuck guard limit switch.

Warranty

Scope of Manual

Manual Feedback

Updates

Customer Service

Headstock Casing

Headstock Controls

Headstock Controls Parts List

Headstock Upper Gearing

Headstock Upper Gearing Parts List

Headstock Transfer Gearing

Gearbox Gearing

Gearbox Gearing Parts List

Gearbox Controls

Gearbox Controls Parts List

Apron - Front View

Apron - Front View Parts List

Apron - Rear View

Apron - Rear View Parts List

Dial Indicator

Carriage Stop

Compound Slide & Tool Post

Saddle Body & Controls

Saddle Body & Controls Parts List

Saddle Base

Bed & Shafts

Bed & Shafts Parts List

End Gears

Motor Assembly

Motor Assembly Parts List

Cabinets & Panels

Cabinets & Panels Parts List

Headstock Oiling System

Headstock Oiling System Parts List

Tailstock

Tailstock Parts List

Steady Rest

Follow Rest

Electrical Cabinet & Control Panel

Electrical Cabinet & Control Panel Parts List

Accessories

Machine Labels (Front View)

Machine Labels (Rear View)