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Southern Cross Flame Pack 400 Series User Manual

Southern Cross Flame Pack 400 Series
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Southern Cross Inc.
3175 Corners North Court
Peachtree Corners, GA 30071
www.southerncrossinc.com
1 (800) 241-5057
Flame Pack Series 400
Operation and Service Manual
November 2018
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Southern Cross Flame Pack 400 Series Specifications

General IconGeneral
Gas TypeCombustible Gases
Sensor TypeCatalytic Bead
Detection PrincipleCatalytic Oxidation
Detection Range0-100% LEL
Ingress ProtectionIP66
Output4-20mA
Weight1.5kg
Humidity Range0-99% RH, non-condensing

Summary

Proprietary Notice

Manual Copyright Information

States intellectual property rights and prohibits reproduction without consent.

Service Policy

Warranty and Exclusions

Details warranty period, covered defects, and excluded items like consumables.

General Description

Device Overview and Design

Describes the Flame Pack 400 as a portable hydrocarbon detector.

Power and Fuel Requirements

Specifies battery type and fuel mixture used by the instrument.

Specifications

Technical Performance Data

Lists physical and operational specifications like weight, reaction time, and fuel capacity.

Detection Range Settings

Defines the sensitivity ranges for gas detection.

Principles of Operation

Hydrocarbon Detection Method

Explains how flame ionization detects hydrocarbons.

Flame Status Indicators

Describes the function of LED and audible alarms for flame status.

Ignition and Gas Indication

Details the ignition process and how gas presence is indicated.

Safety Guidelines

Fueling Safety Precautions

Lists critical safety rules for handling and fueling the device.

Explosive Atmosphere Warning

Warns against use in hazardous environments and with safety features compromised.

Part Identification

Main Components Identification

Identifies primary parts (1-12) of the Flame Pack with their names and descriptions.

Probe Assembly Component Identification

Identifies probe assembly parts (13-23) with their names and descriptions.

Changing Batteries

Battery Replacement Steps

Detailed instructions for safely replacing the batteries.

Battery Storage and Handling

Guidance on storing and handling batteries for optimal use.

Filling the Fuel Cylinder

Fueling Procedure Steps

Step-by-step guide for refilling the fuel cylinder safely.

Fuel Handling Safety Warning

Emphasizes the hazardous nature of the fuel mix.

Changing Filters

Primary Filter Maintenance

Instructions for daily replacement of the primary filter.

Secondary Filter Installation

Guidance on adding a secondary filter for dusty environments.

Pre-Start Check

Pre-Operation Inspection and Tests

Outlines necessary checks before operating the instrument.

Critical Operating Position

Highlights the importance of maintaining the correct device orientation.

Calibration Test Instructions

Calibration Test Procedure

Describes how to perform a calibration test using test gas.

Test Gas and Reading Notes

Provides context on test gas usage and expected readings.

Survey Procedure

Effective Survey Techniques

Explains how to conduct surveys for leak detection.

Centering and Detection Modes

Details how to use different modes for gas concentration detection.

Leak Source Behavior

Discusses how gas leaks behave and how to interpret findings.

Shut Down Procedure

Safely Shutting Down the Unit

Steps to extinguish flame, dry cell, and close valve.

Post-Shutdown Cleaning Reference

Refers to the cleaning section for maintenance.

Operating Suggestions and Cautions

Ignition and Flame Out Handling

Advice on relighting and dealing with flame outs.

General Handling and Care

Tips on avoiding damage and moisture.

Troubleshooting Guidance

Steps to follow when encountering problems.

Cleaning the Flame Pack and Case

Daily Cleaning Procedures

Steps for daily cleaning of filters, probe, and case.

Weekly Maintenance Cleaning

Steps for weekly cleaning of battery area and probe.

Cleaning Filters and Intake System

Sintered Bronze Filter Cleaning

Method for washing and drying bronze filters.

Intake System Cleaning

Procedure for cleaning the device's intake system.

Troubleshooting Guide

Flame Ignition Failure Diagnosis

Addresses issues when the flame fails to light.

Meter Response Issues Diagnosis

Addresses issues when the meter does not respond to test gas.

Battery Safety Alerts

Important warnings regarding battery condition.

Returning Equipment for Repair

Shipment Preparation Steps

Instructions for packing and documenting units for repair.

Pre-Shipment Handling Requirements

Mandates for battery removal and fuel cylinder emptying.

Operating Supplies

Recommended Operating Supplies

Lists essential supplies like test gas and cleaning agents.

Flame Pack Fuel

Fuel Specification Requirements

Details the precise fuel mixture and purity needed.

Recommended Fuel Suppliers

Lists companies for purchasing the specialized fuel.

All-Terrain Vehicle (ATV) Leak Survey Kit

ATV Kit Features and Benefits

Highlights capabilities for rugged terrain and DOT compliance.

Truck Mounted Kit Options

Describes available truck-mounted survey equipment.

Calibration Test Kit

Test Kit Features and Convenience

Describes the ease of use and portability of the kit.

Calibration Test Usage

Explains how to perform the calibration using the kit.