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Southwestern Industries TRAK LPM User Manual

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TRAK
®
LPM
Service, Safety, Installation, Maintenance and Parts List
Document: P/N 26727
Version: 051013
Southwestern Industries, Inc.
2615 Homestead Place
Rancho Dominguez, CA 90220-5610 USA
T | 310-608-4422 |F | 310-764-2668
Service Department: 800.367.3165
e-mail: sales@southwesternindustries.com | service@southwesternindustries.com | web: southwesternindustries.com

Table of Contents

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Questions and Answers:

Southwestern Industries TRAK LPM Specifications

General IconGeneral
BrandSouthwestern Industries
ModelTRAK LPM
CategorySander
LanguageEnglish

Summary

Safety

Safety Precautions

Provides a comprehensive list of safety measures for operating the machine.

Installation

Installation Checklist

Provides a checklist for installers to ensure a complete machine setup.

Troubleshooting by Symptom

Machining Problems

Addresses common machining issues like poor finish and incorrect dimensions.

Motion Related Problems

Troubleshoots issues related to axis movement, speed, and handwheel operation.

Control Related Problems

Addresses issues with the control system, display, keys, and fault messages.

Tool Changer or Loading and Unloading Tools from Spindle Problems

Troubleshoots problems with the automatic tool changer and spindle tool handling.

Diagnostics

Computer Module Diagnostics

Explains how to diagnose issues with the computer module using LED indicators and service codes.

Motor Diagnostics

Provides procedures for diagnosing issues with axis and spindle motors.

Axis and Spindle Drives

Details diagnostics for axis servo drives and spindle AC drives.

Digital Input/Output Diagnostics

Covers diagnostics for digital inputs and outputs using OM1, IM1, and IM2 modules.

Tool Changer Diagnostics

Provides troubleshooting procedures for the automatic tool changer (ATC).

Service Codes

Lists and explains service codes used for software, setup, and diagnostics.

Replacement Procedures

Servomotor replacement

Lists service codes to perform after motor replacement to avoid crashes.

Servo Driver Replacement

Details the procedure for replacing a servo drive, including noting part numbers and connections.

AC Spindle Drive Replacement

Provides service codes and steps for replacing the AC spindle drive.

Computer Module Replacement

Explains the importance of backing up configuration files before replacing the computer module.

Compact Flash Replacement

Details the procedure for replacing the compact flash card and the necessary service code.

Ballscrew Replacement, X Axis

Outlines the procedure for X-axis ballscrew removal, replacement, and pre-tensioning.

Ballscrew Replacement, Y Axis

Outlines the procedure for Y-axis ballscrew removal and pre-tensioning.

Ballscrew Replacement, Z Axis

Outlines the procedure for Z-axis ballscrew replacement and pre-tensioning.

Maintenance