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Spicer Axle 30 Service Manual

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Spicer Axle 30 Specifications

General IconGeneral
BrandSpicer
ModelAxle 30
CategoryEngine
LanguageEnglish

Summary

LUBRICATION AND BEARING GREASE

SHAFT BEARING LUBRICATION GUIDELINES

Shaft bearings are lubricated with hypoid gear lube but require grease packing to prevent damage.

COLD WEATHER OPERATION LUBRICATION

Advises using SAE 80 Multi-Purpose Gear Lubricant for operation below 0°F.

SUBMERSION OR DEEP WATER FORDING PROCEDURE

Procedure for submerged gear carrier: drain lubricant daily, inspect for damage, and replace parts.

SPECIAL SERVICE TOOLS LISTING

AXLE IDENTIFICATION AND SAFETY WARNING

VEHICLE WEIGHT CAUTION

Do not apply vehicle weight to wheels without half-shafts in place and fasteners properly torqued.

GENERAL SERVICE PROCEDURES AND SAFETY

COVER PLATE AND AXLE SHAFT REMOVAL

Loosen cover plate screws, remove cover plate and gasket, then drain lube and secure assembly.

SNAP RING HANDLING SAFETY CAUTION

Eye protection should be worn when removing or installing the snap rings.

SHAFT BEARINGS AND SEALS DISASSEMBLY

USING PULLER TO REMOVE BEARINGS AND SEALS

Insert puller through seal and bearing, expand it, and turn screw to center puller.

USING RECEIVER TO EXTRACT BEARINGS AND SEALS

Place receiver over puller, install bearing and nut to draw bearing and seal from housing.

SHAFT BEARINGS AND SEALS ASSEMBLY

ASSEMBLING LEFT HAND SHAFT COMPONENTS

Assemble new L.H. shaft bearing and seal, seating them correctly against the shoulder or bearing.

ASSEMBLING RIGHT HAND SHAFT COMPONENTS

Assemble new R.H. shaft bearing and seal, ensuring correct installation depth and seating.

CARRIER SECTION DISASSEMBLY PROCEDURES

SPREADER AND DIAL INDICATOR USE

Mount spreader with adapter blocks and screws to carrier, use dial indicator to check spread.

DIFFERENTIAL CASE REMOVAL

Pry differential case from carrier, remove spreader, and mark bearing cups for reassembly.

DIFFERENTIAL BEARING REMOVAL

Remove differential bearings with a puller, wire shims and cups together, and identify sides.

RING GEAR REMOVAL

Place case in vise, remove ring gear screws, and tap ring gear with rawhide hammer.

CARRIER SECTION DISASSEMBLY CONTINUED

PINION MATE SHAFT REMOVAL

Drive out lock pin securing pinion mate shaft, then remove pinion mate shaft with a drift.

SIDE AND PINION GEAR REMOVAL

Rotate side gears to remove pinion mate gears and spherical washers, then lift out gears.

PINION NUT AND WASHER REMOVAL

Turn nose of carrier, hold end yoke, and remove pinion nut and washer.

CARRIER SECTION DISASSEMBLY FURTHER

END YOKE REMOVAL

Remove end yoke with tools. Check yoke for wear in seal contact area and replace if needed.

PINION REMOVAL

Remove pinion by tapping with a rawhide hammer, catching it to prevent damage.

PINION SEAL AND BEARING REMOVAL

Pull out pinion seal, discard it, and replace with new. Remove bearing cone and oil slinger.

INNER BEARING CUP REMOVAL

Remove the inner bearing cup using appropriate tools, noting the baffle and shims.

CARRIER SECTION ASSEMBLY PROCEDURES

OUTER PINION BEARING CUP REMOVAL

Turn nose of carrier down, remove outer pinion bearing cup by driving it out of carrier.

INNER PINION BEARING REMOVAL

Remove inner pinion bearing using appropriate tools such as press and adapter ring.

SIDE AND PINION GEAR ASSEMBLY

Assemble side gears and pinion mate gears with thrust washers, ensuring parts are lubricated.

PINION MATE SHAFT INSTALLATION

Install pinion mate shaft, assemble lock pin, and peen metal of case over pin to secure.

CARRIER SECTION ASSEMBLY CONTINUED

RING GEAR ATTACHMENT TO CASE

Ensure flange face is clean, assemble ring gear using new screws, torque to specifications.

MASTER DIFFERENTIAL BEARING INSTALLATION

Remove nicks, burrs, and dirt from bearing hubs, install master differential bearing onto case.

DIFFERENTIAL ASSEMBLY MEASUREMENT

Mount dial indicator to measure differential assembly for shim pack calculation and preload.

RING GEAR & PINION TOOTH PATTERN INTERPRETATION

RING GEAR TOOTH DIAGRAM AND EXPLANATION

Diagram of gear tooth parts (Profile, Top Land, Heel, Toe, Root) and their relation to contact patterns.

PINION DIMENSIONS AND SHIMS GUIDE

Illustrates pinion dimensions, preload shims, position shims, and centerline of ring gear.

PINION SETTING CHART FOR GEAR PATTERNS

Chart for setting pinion position based on pinion markings and desired gear contact pattern.

CARRIER BORE PREPARATION AND ASSEMBLY TOOLS

TOOL OVERVIEW FOR ASSEMBLY

View of cross arbor, arbor discs, height block, scooter gage, and master pinion block tools.

MASTER PINION BLOCK INSTALLATION

Place master pinion block into pinion bore of carrier, ensuring it is properly seated.

ARBOR AND DISC PLACEMENT IN CARRIER

Place arbor discs and arbor into cross bores of the carrier, ensuring alignment.

PINION HEIGHT BLOCK PLACEMENT

Place pinion height block on top of master pinion block, against arbor for measurement.

SCOOTER GAGE PLACEMENT ON PINION

Place scooter gage on small step of pinion height block, applying pressure for reading.

PINION HEIGHT AND SHIM MEASUREMENT

SCOOTER GAGE OPERATION FOR MEASUREMENT

Slide scooter gage over arbor, find highest point to measure pinion height, record reading.

PINION ETCHING AND SHIM ADJUSTMENT GUIDE

Note pinion etching (+/-) to adjust shims for correct pinion position and gear mesh.

INNER BEARING CUP INSTALLATION WITH SHIMS

Place baffle and shims in inner bearing bore, drive inner bearing cup into carrier.

OUTER BEARING CUP ASSEMBLY PROCEDURE

Assemble the outer pinion bearing cup into the carrier using the appropriate installer tool.

PINION ASSEMBLY AND PRELIMINARY CHECKS

PINION SLINGER AND BEARING ASSEMBLY

Assemble slinger and inner bearing cone on pinion, drive bearing on stem until completely seated.

PINION INSTALLATION INTO CARRIER

Install pinion into carrier, assemble outer pinion bearing cone, slinger, and end yoke.

PINION NUT AND ROTATION TORQUE CHECK

Assemble washer and pinion nut, torque to 10 lbs-in to check rotation. Check pinion position.

NOTES ON PRELOAD AND SEAL INSTALLATION

Note on not assembling preload shims and oil seal yet due to potential adjustment needs.

PINION POSITION AND PRELOAD ADJUSTMENT

SETTING DIAL INDICATOR FOR MEASUREMENT

Place arbor and discs in carrier, height block on pinion, set dial indicator to zero.

FINAL PINION AND YOKE ASSEMBLY

Install end yoke, washer, and new pinion nut. Torque nut to 200-220 lbs. ft.

CHECKING AND ADJUSTING PINION PRELOAD

Use torque wrench to check pinion rotation torque (20-40 in-lbs). Adjust shims to set preload.

BACKLASH AND DIFFERENTIAL ASSEMBLY

SHIM EFFECTS ON BACKLASH AND LOAD

Illustration showing how shims affect backlash and differential bearing load.

DIFFERENTIAL ASSEMBLY INSTALLATION

Place differential assembly with pinion into housing. Master bearings should be installed.

DIFFERENTIAL ASSEMBLY SHIM MEASUREMENT

Force differential assembly away from pinion to get indicator reading for shim pack on ring gear side.

MASTER BEARING REMOVAL FROM CASE

Remove indicator and differential case from carrier. Remove master bearings from differential case.

DIFFERENTIAL BEARING SHIMS AND ASSEMBLY

CARRIER SPREADER AND INDICATOR USE

Mount spreader, adapter blocks, and screws to carrier. Do not spread over .020 inch.

DIFFERENTIAL BEARING CUP ASSEMBLY

Assemble differential bearing cups to differential bearing cones, then install into carrier.

BEARING CAP INSTALLATION AND TORQUE

Install bearing caps, ensuring correct correspondence, and torque bearing cap screws.

FINAL BACKLASH AND COVER PLATE ASSEMBLY

CHECKING RING GEAR AND PINION BACKLASH

Check ring gear and pinion backlash at three points. Tolerance is .005" to .009".

AXLE SHAFT AND SNAP RING INSTALLATION

Install axle shafts through side gear spline, place snap ring in groove and force into place.

FILLING HOLES AND COVER PLATE INSTALLATION

Fill manufacturing holes with sealant, install new cover gasket and cover plate, torque screws.

DETAILED RING GEAR & PINION TOOTH PATTERN INTERPRETATION

RING GEAR TOOTH DIAGRAM AND EXPLANATION

Diagram of gear tooth parts (Profile, Top Land, Heel, Toe, Root) and their relation to contact patterns.

GEAR CONTACT PATTERN INTERPRETATION AND MOVEMENTS

STEPS FOR PATTERN ANALYSIS

Steps to paint ring gear teeth with compound and rotate gear for pattern analysis.

NORMAL AND DESIRABLE PATTERN INTERPRETATION

Describes normal or desirable drive and coast patterns, and required clearance.

PATTERN MOVEMENTS SUMMARY FOR ADJUSTMENTS

Summarizes how backlash and pinion position shims affect drive and coast patterns.