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Spraying Systems Co 1550+ AutoJet User Manual

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Model 1550+ AutoJet
Modular Spray System
Owners Manual
Note:
This manual covers the complete Model 1550+ Modular Spray System and all its versions, configurations and options. Your system
may vary based on the version, configuration and options that you have purchased.
Pictures in this manual may include options which are not part of your System Configuration.
Statements in this manual may describe options which are not part of your System Configuration.
Pictures in this manual may represent components which are different than those in your System Configuration.
Statements in this manual may describe components which are different than those in your System Configuration.
The manufacturer reserves the right to make changes in this standard system without notification.
spray.com
ML001550PLUS v5
Read this manual carefully before operating your Modular Spray System.
Keep this manual for reference when the system is in operation.
All safety related, and operating instruction should always be followed.

Table of Contents

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Spraying Systems Co 1550+ AutoJet Specifications

General IconGeneral
BrandSpraying Systems Co
Model1550+ AutoJet
CategoryPaint Sprayer
LanguageEnglish

Summary

WARNING LEGEND

Read and follow instructions

All safety and operating instructions must be read and followed before system operation.

Warnings

Explains warning symbols (red, yellow, blue) and their meanings regarding safety and information.

INTRODUCTION

Product Features & Specifications

System Usage

Details how the system is used, its continuous/intermittent operation, and HMI features.

Platform Configuration

Lists the available versions of the 1550+ AutoJet Modular Spray System.

HMI Control Panel Specifications

Enclosure and Process Components

Lists the physical components and connections for the system's enclosure and process.

Liquid Delivery Components

Standard Components

Safety Information

General Safety Information

Provides general safety guidelines, including reading instructions and warnings.

Water and Moisture

Details the NEMA 1 rating and precautions regarding water exposure to the control panel.

Servicing

Instructs users not to service the control panel and contact support for assistance.

Replacement Parts

Emphasizes using recommended parts for system performance and safety.

Installing the System

Unpack the Components

Instructions on how to unpack system components, check for all included accessories.

Position or Mount the System

Mount the Air Supply Lockout Valve/Filter Unit

Electrical Connections

Full System Versions

Describes the external electrical connection location for full system versions.

Control Panel Only Versions

External Device Connections for Control Panel Only

Possible External Devices going to controller – cables, sensors, etc.

Lists external devices, their connection points, and part numbers for the controller.

Electrical Power Connection

Air and Liquid Connections

Air Connections

Details the air connections, including filter/lockout valve and tubing for cylinder, atomizing, and fan air.

Liquid Connections - Pump version

Explains liquid inlet and outlet connections for the pump version system.

Liquid Connections - Pump Less version

Liquid Connections - Pressure Pot version

Mounting Spray Nozzles

Nozzle hook up kits – Tubing 12 ft. (3.6m)

Details the nozzle hook-up kits and tubing lengths for single and multiple nozzle setups.

Electric nozzle cables

Discusses cable lengths for electric nozzles and extension cables, with voltage drop notes.

Trigger device cables

Details trigger device cable lengths and extension cable options.

System Operation

Start up

Instructions for powering up the system and what to expect on the HMI after booting.

Supply air to the system

Priming the Pump (Pump Version Only)

To prime the pump:

Step-by-step guide on how to prime the pump for the system.

HMI Operation - Set Spray Parameters

HMI

Introduces the HMI touch screen and its functionality for setting spray parameters.

Home screen

Explains the elements of the HMI home screen and parameter entry.

Setup Screen

Setup 1 of 2

Details the first setup screen, including timing modes and parameter selection.

Anticipator & Follower

Max. Frequency

Electric Nozzle Settings

PulsaJet settings

Duty Cycle Input

Trigger

Setup 2 of 2 Screen

Diagnostics Screen

Select Language Screen

Password Settings

Spray Instructions Simplified:

Timing Modes

Setup Screen.

Fixed Spray Time

Parameters settings for Fixed Spray Time:

Lists parameters and their values for the Fixed Spray Time mode.

Graphic Representation of Fixed Spray Time Using PWM

Variable Spray Time

Parameters settings for Variable Spray Time:

Lists parameters and their values for the Variable Spray Time mode.

Repeat

Parameters settings for Repeat:

Lists parameters and their values for the Repeat timing mode.

Manual Trigger

Duty Cycle Percentage

Setting Duty Cycle Percentage – Using PWM

Duty Cycle Example 1

Duty Cycle Example 2

Using the Recirculation Feature

Recirculation

Explains the purpose and methods of recirculating fluid in the system.

Setting the Recirculation Flow for the System

Specifications

Standard Environmental Specifications:

Details environmental conditions for system installation, like temperature and humidity.

Construction Details:

Describes the physical construction and connection types for air and liquid.

System Specifications:

Lists electrical specifications for the system, including voltage and amperage.

Compressed Air

Liquid Data

Operating Liquid Parameters (Spraying water)

Operating Cylinder Air Parameters

Operating Atomizing Air Parameters

Operating Fan Air Parameters

Pump Specifications

External Input Offerings

Trigger Cable Offering

Required Input:

Assembly Specifications:

Secondary Run/Enable Trigger or Level Switch Input

Optional Triggering Offerings

Photoelectric Object sensor

Describes the photoelectric object sensor, its specifications, and assembly.

Thru Beam Sensor

Proximity Sensor Kit

Laser Sensor (short distances) Sensor Kit

Laser Sensor (long distances) Sensor Kit

Hand Held Pendant

Foot Switch

Optional Input Signal Offering

Optional Electric Nozzle Cord Set Offering

Electrical Junction Block

Fault Output Signal

Extension Cable

Level Switch Cable Kit

Fault output

TROUBLESHOOTING

Controller will not power up

Steps to troubleshoot when the controller does not illuminate the power indicator light.

Controller will not power up - yet main power indictor light...

Steps to troubleshoot when the power light is on but the controller won't power up.

Controller will not operate spray nozzle.

No fluid pressure (Pump version...)

Faults

See table below for tolerance times.

Details fault codes, tolerance times, causes, and remedies for system faults.

HMI Communication Fault

Re-calibrating the HMI

Recommended System Maintenance

Pneumatic Controls

Monthly maintenance recommendations for pneumatic connections and air pressure.

Liquid Controls

Monthly maintenance for liquid connections, tubes, filters, and strainers.

Spray Nozzles

Daily and monthly maintenance for spray nozzles, including cleaning and lubrication.

Spare Parts List

Recommended & Optional Spare Parts

Lists recommended and optional spare parts for the system, including images.

Warranty Information

Data Sheets - Pump Versions

FEATURES

Outlines key features of the 1550+ Pump Version, including spray control and pump capabilities.

SPECIFICATIONS:

Lists technical specifications for air, liquid, control panel, and power requirements.

Data Sheets – Pump Less Versions

FEATURES

Highlights features of the 1550+ Pumpless Version, including spray control and trigger options.

SPECIFICATIONS:

Details technical specifications for air, liquid, control panel, and power for the Pumpless version.

Data Sheets – Pressure Pot versions

FEATURES

Describes features of the 1550+ Pressure Pot Version, including spray control and pressure pot options.

SPECIFICATIONS:

Lists technical specifications for air, liquid, control panel, and power for the Pressure Pot version.

Control Panel Only Version

FEATURES:

Outlines features of the 1550+ Control Panel Only version, focusing on spray control and timing.

SPECIFICATIONS:

Details technical specifications for the Control Panel, including dimensions and power requirements.