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SPX FLOW APV CU41-S User Manual

SPX FLOW APV CU41-S
60 pages
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APV CU4 AS-interface
CONTROL UNIT
FORM NO.: H326406 REVISION: UK-5
READ AND UNDERSTAND THIS MANUAL PRIOR TO OPERATING OR SERVICING THIS PRODUCT.
INSTRUCTION MANUAL
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SPX FLOW APV CU41-S Specifications

General IconGeneral
BrandSPX FLOW
ModelAPV CU41-S
CategoryControl Unit
LanguageEnglish

Summary

Abbreviations and Definitions

Safety Sentinels

Explains warning symbols like Danger, Caution, Attention, Note.

Safety Instructions

Intended Use and Handling Regulations

Defines proper use, handling, and general regulations for the unit.

Specific Safety Instructions

Covers welding, personnel, warranty, and AS-interface network safety.

General Terms

Purpose of Use and Design

Explains the application and main components of the CU4 AS-interface.

Function of Individual Components

Details the function of components like sensors, solenoid valves, and LEDs.

Mechanics and Pneumatics

Air Connections for Valve Actuators

Details pneumatic connections for turning, single seat, and double seat valves.

Pressure Relief Valve Function

Explains the function and importance of the pressure relief valve.

Functional Block Diagrams

Provides block diagrams for various CU AS-interface models.

Technical Data and Standards

Lists material, temperature, standards, air connection, and quality specs.

Solenoid Valves, Throttling, and NOT Element

Details solenoid valves, throttling function, and the NOT element.

Adapter

Adapters for Different Valve Types

Shows adapters for butterfly, single seat, and double seat mix proof valves.

Electronic Module

Function, Block Diagrams, and Connections

Explains the AS-interface slave function, block diagrams, and terminal connections.

Data Bits and LED Indicators

Details data bit usage and the meaning of LED indications.

Technical Data and Sensor Connections

Lists technical specs, protection, and sensor connection details.

Feedback Unit

Sensor Types and Adjustment

Covers general terms, Hall effect sensors, and adjustment procedures.

Using External Sensors

Information on connecting external proximity switches.

CU Assembly and Startup

Assembly for Turning Actuator Valves

Steps for assembling control units on turning actuator valves.

Pneumatic and Electric Connections (Turning Actuator)

Details pneumatic and electric connections for turning actuator valves.

Startup Procedure (Turning Actuator)

Procedure for starting up control units on turning actuator valves.

Assembly for Single Seat Valves

Steps for assembling control units on single seat valves.

Pneumatic and Electric Connections (Single Seat)

Details pneumatic and electric connections for single seat valves.

Startup Procedure (Single Seat)

Procedure for starting up control units on single seat valves.

Assembly for Double Seat Mix Proof Valves (DE3, DA3+)

Steps for assembling control units on DE3, DA3+ double seat valves.

Pneumatic and Electric Connections (DE3, DA3+)

Details pneumatic and electric connections for DE3, DA3+ valves.

Startup Procedure (DE3, DA3+)

Procedure for starting up control units on DE3, DA3+ valves.

Assembly for Double Seat Mix Proof Valves (D4, D4 SL, DA4)

Steps for assembling control units on D4, D4 SL, DA4 double seat valves.

Pneumatic and Electric Connections (D4, D4 SL, DA4)

Details pneumatic and electric connections for D4, D4 SL, DA4 valves.

Startup Procedure (D4, D4 SL, DA4)

Procedure for starting up control units on D4, D4 SL, DA4 valves.

CU3 Control Unit Replacement

Guidance on replacing CU3 with CU4 control units.

Accessories and Tools

Tools for Assembly and Disassembly

Lists required tools like wrenches, screwdrivers, and Loctite.

Service

Dismantling Procedures

Step-by-step guide for dismantling solenoid valves and modules.

Trouble Shooting

General Failures and Remedies

Lists common issues like no valve position indication or missing feedback.

Specific Valve Failures and Remedies

Addresses issues with specific CU models and valve types.

Spare Parts Lists

Ordering Spare Parts

Information on reference numbers and data required for ordering.

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