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SRAM ROCK SHOX Lyrik User Manual

SRAM ROCK SHOX Lyrik
64 pages
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GEN.0000000005295 Rev E
© 2022 SRAM, LLC
2018
service
manual
Lyrik & Yari
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SRAM ROCK SHOX Lyrik Specifications

General IconGeneral
BrandSRAM
ModelROCK SHOX Lyrik
CategoryBicycle Accessories
LanguageEnglish

Summary

RockShox Service Procedures

Part Preparation

Preparing fork components by removing and cleaning them before service.

Service Procedures

General guidelines for cleaning parts, replacing seals, and applying lubricant during servicing.

Model Code Identification

Parts, Tools, and Supplies

Safety Instructions

Crucial safety precautions to follow, emphasizing the use of protective gear during maintenance.

Recommended Service Intervals

Torque Values

Oil Volume and Lubricant

Exploded View - Lyrik RCT3 DebonAir

Exploded View - Lyrik RC Dual Position Air

Exploded View - Yari RC DebonAir

Exploded View - Yari RC Dual Position Air

Lower Leg Removal

50/200 Hour Service Lower Leg Removal

Instructions for detaching the lower leg during 50 or 200-hour service intervals.

50-Hour Lower Leg Service

Foam Ring Service

Steps for removing, cleaning, and re-lubricating foam rings within the lower leg.

Foam Ring Installation

Correctly installing lubricated foam rings under the wiper seals in the lower leg.

200-Hour Lower Leg Seal Service

Lower Leg Cleaning and Seal Removal

Cleaning the lower leg interior and exterior, and removing old wiper seals.

Wiper Seal and Foam Ring Installation

Installing new foam rings and wiper seals using specialized installation tools.

Air Spring Service Procedures

Air Spring Removal

Instructions for safely detaching the air spring assembly from the fork for maintenance.

Top Cap Removal

Steps to remove the air spring top cap and its associated o-ring.

Retaining Ring Removal

Detailed guide on safely removing the retaining ring from the air spring shaft.

Air Spring Shaft Component Removal

Removing the seal head, wave spring, and top out bumper from the air spring shaft.

Air Piston Seal Service

Cleaning the air piston and replacing its o-rings or quad ring seal.

Air Spring Travel and Token Tuning

Bottomless Token Installation

Guide on installing Bottomless Tokens to modify the fork's air spring volume and ramp characteristics.

Air Spring Installation

Shaft Component Assembly

Assembling the top out bumper, wave spring, and seal head onto the air spring shaft.

Air Spring Assembly Insertion

Inserting the air spring assembly into the upper tube and positioning retaining washers.

Retaining Ring Installation

Properly seating the retaining ring for the air spring assembly using specialized pliers.

Air Spring Lubrication and Oil Fill

Applying grease to the air spring shaft and filling the upper tube with suspension oil.

Top Cap and Knob Installation

Installing the air spring top cap and adjuster knob, ensuring correct alignment and torque.

Charger 2 Damper Service (Lyrik)

Damper Removal (Lyrik)

Steps for safely removing the Charger 2 damper assembly from the Lyrik fork.

Knob and Top Cap Removal

Instructions for removing adjustment knobs, remote spool, and the damper top cap.

Charger 2 Damper Service

Rebound Damper Seal Head Removal

Steps for removing the rebound damper seal head assembly from the cartridge tube.

Glide Ring and Seal Head Replacement

Replacing the glide ring on the piston and installing a new seal head with greased seals.

Damper Cleaning

Cleaning the cartridge tube and compression damper assembly using specialized cleaner.

Charger 2 Damper Assembly

Damper Oil Fill and Purge

Filling the cartridge tube with suspension oil and purging trapped air bubbles from the bladder.

Rebound Damper Piston and Seal Head Installation

Installing the rebound damper piston and seal head, securing with specified torque.

Charger 2 Damper Bleed

Damper Pressurization and Filling

Using the bleed syringe to pressurize and fill the damper assembly with oil.

Bleed Screw Installation

Safely releasing pressure from the damper and installing the bleed screw.

Damper Cycling and Cleaning

Cycling the rebound shaft and cleaning the damper assembly after the bleed process.

Damper Lockout Test

Charger 2 Damper Installation

Damper and Top Cap Installation

Installing the Charger 2 damper assembly and tightening the top cap to the specified torque.

Adjustment Knob Installation

Installing the compression and low-speed adjuster knobs onto the damper, ensuring correct orientation.

Remote Cable Stop and Spool Installation

Installing remote cable stop collar and spool for forks with remote adjustment systems.

Cable Stop Collar Set Screw Tightening

Securing the cable stop collar set screw, referring to OneLoc manual for remote setup.

Motion Control Damper Service (Yari)

Motion Control Damper Removal (Yari)

Steps for safely removing the Motion Control damper assembly from the Yari fork.

Retaining Ring and Shaft Removal

Removing the retaining ring and the rebound damper/shaft assembly from the fork's upper tube.

Motion Control Damper Service

Piston and Seal Head Removal

Removing the rebound damper piston and seal head from the Motion Control damper shaft.

Glide Ring Installation

Removing the old glide ring from the rebound damper and installing a new one.

Rebound Damper Installation (Yari)

Seal Head and Piston Installation

Installing the seal head onto the shaft and threading the damper piston, securing with threadlocker.

Rebound Damper Retaining Ring Installation

Installing the retaining ring to secure the rebound damper assembly in the upper tube.

Compression Damper Installation (Yari)

Upper Tube Oil Fill

Filling the upper tube with the correct amount of suspension oil before damper installation.

Compression Damper and Knob Installation

Installing the compression damper, top cap, and adjuster knob, ensuring correct alignment.

Lower Leg Assembly and Installation

Upper Tube and Seal Preparation

Cleaning the upper tubes and applying grease to the inner surfaces of dust wiper seals.

Lower Leg Oil Injection and Sliding

Injecting suspension lube into lower legs and sliding the lower leg assembly onto the upper tubes.

Crush Washer Replacement

Removing old crush washers from bottom bolts and installing new ones to prevent oil leaks.

Bottom Bolt and Rebound Knob Installation

Installing bottom bolts with correct torque and attaching the rebound knob.

Air Spring Pressurization and Final Cleaning

Pressurizing the air spring and performing a final cleaning of the entire fork.

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