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Still EXG-10 User Manual

Still EXG-10
152 pages
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Original instructions
Counterweight pallet stacker
EXG-10
EXG-12
EXG-16
1217 1218 1219
1170 801 15 09 EN - 07/2012

Table of Contents

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Still EXG-10 Specifications

General IconGeneral
BrandStill
ModelEXG-10
CategoryForklifts
LanguageEnglish

Summary

Introduction

Electric Pallet Stacker

Description of the EXG 10, EXG 12, and EXG 16 models.

EXG Capacity

Specifies the maximum load capacities for EXG 10, 12, and 16.

Drive System

Details the 3 kW asynchronous traction motor and power supply.

Steering

Explains the electric steering controlled by a tiller.

Braking

Describes the electromagnetic safety and counter-current brakes.

Driver's Compartment

Details the tiller controls and multifunction display.

EC Declaration of Conformity

Statement of compliance with Machinery Directive 2006/42/EC.

Information About Documentation

Explains the documentation scope and usage of the manual.

Explanation of Symbols Used

Defines DANGER, WARNING, CAUTION, and NOTE symbols.

Definition of Directions

Clarifies terms like forward, reverse, left, and right.

Use

Intended Use of the Trucks

Defines the proper application for transport and storage on racks.

Unauthorised Use

Lists prohibited uses and actions, assigning responsibility.

Place of Use

Specifies suitable operating environments and conditions.

Residual Risks

Identifies potential dangers and residual risks during operation.

Overview of Hazards and Countermeasures

Table detailing hazards, measures, and notes for risk mitigation.

Environmental Considerations

Notes on packaging disposal and component recycling.

Checks and Actions Prior to Commissioning

Pre-operation inspection checklist for safe startup.

Commissioning

Procedures for starting up the truck via ignition or digicode.

Driving

General guidelines for safe operation and behaviour when driving.

Braking

Explanation of braking systems and their automatic activation.

Lifting

Procedures for operating the mast and forks.

Handling Loads

Safe practices for picking, transporting, and setting down loads.

Cold Store (Option)

Usage and precautions for operating the truck in cold storage.

Handling the Truck in Specific Situations

Procedures for towing, lifting, and removing the mast.

Handling the Battery

Procedures for battery charging, replacement, and maintenance.

Putting Out of Commission and Storage

Steps for parking and long-term storage of the truck.

Safety

Safety Regulations for Handling Consumables

Guidelines for safe handling of oils and hydraulic fluids.

Hydraulic Fluid

Safety precautions for hydraulic fluid, including spill management.

Battery Acid

Safety precautions for handling battery acid and its hazards.

Disposal of Consumables

Procedures for systematic collection and disposal of materials.

Safety Devices

Information on truck safety features and their maintenance.

Safety Tests

Procedures for periodic safety inspections and checks.

Regular Safety Inspection of the Truck

Frequency and scope of safety inspections by specialists.

Overviews

Overview

Visual identification of major truck components with numbered labels.

Controls and Display

Description of operator controls on the tiller and dashboard.

Multifunction Indicator

Explanation of display elements, messages, and indicators.

Markings

Identification of labels on the truck and their locations.

Identification Label

Details on the truck's identification plate and its information.

Use

Intended Use of the Trucks

Defines the proper application for transport and storage on racks.

Unauthorised Use

Lists prohibited uses and actions, assigning responsibility.

Place of Use

Specifies suitable operating environments and conditions.

Residual Risks

Identifies potential dangers and residual risks during operation.

Overview of Hazards and Countermeasures

Table detailing hazards, measures, and notes for risk mitigation.

Environmental Considerations

Notes on packaging disposal and component recycling.

Checks and Actions Prior to Commissioning

Pre-operation inspection checklist for safe startup.

Commissioning

Procedures for starting up the truck via ignition or digicode.

Driving

General guidelines for safe operation and behaviour when driving.

Braking

Explanation of braking systems and their automatic activation.

Lifting

Procedures for operating the mast and forks.

Handling Loads

Safe practices for picking, transporting, and setting down loads.

Cold Store (Option)

Usage and precautions for operating the truck in cold storage.

Handling the Truck in Specific Situations

Procedures for towing, lifting, and removing the mast.

Handling the Battery

Procedures for battery charging, replacement, and maintenance.

Putting Out of Commission and Storage

Steps for parking and long-term storage of the truck.

Maintenance

General Maintenance Information

Principles, planning, and personnel requirements for maintenance.

1000 Hour Service Plan

Scheduled maintenance tasks for every 1000 operating hours.

2000 Hour Service Plan

Scheduled maintenance tasks for every 2000 operating hours.

Technical Data for Inspection and Maintenance

Specifications and settings relevant to maintenance tasks.

Recommended Lubricants

Approved lubricants for various truck components.

Maintenance Safety Instructions

Safety rules and precautions during maintenance operations.

Preparation for Maintenance

Steps to prepare for maintenance, including accessing components.

Types of Lifting Masts

Details on standard, duplex, and triplex masts and safety devices.

Cleaning

Procedures for cleaning the truck and its electrical system.

Maintenance as Required

Tasks performed based on need, such as battery cleaning.

Maintenance Every 1000 Hours

Specific tasks for 1000-hour service intervals.

Maintenance Every 2000 Hours

Specific tasks for 2000-hour service intervals.

Technical Data

Technical Data Sheet EXG 10-12-16

Overview of technical specifications for EXG models.

Loads per Axle

Data on axle loads for different battery types and configurations.

Mast Table

Specifications related to mast dimensions and lift heights.

Diagrams

Hydraulic Installation

Schematics of the hydraulic system, including proportional control.

Electrical Installation

Schematics of the electrical system and component connections.