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STOKVIS ENERGY SYSTEMS R40 User Manual

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Stokvis R40 Boiler
Gas-Fired
Wall Hung
Condensing
Installation, Operation & Maintenance
Manual
STOKVIS ENERGY SYSTEMS
96R Walton Road
East Molesey
Surrey
KT8 0DL
Tel: 020 8783 3050 / 0870 7707747
Fax: 020 8783 3051 / 0870 7707767
E-Mail: info@stokvisboilers.com
Website: www.stokvisboilers.com
420010685900 09/2015 ErP

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STOKVIS ENERGY SYSTEMS R40 Specifications

General IconGeneral
BrandSTOKVIS ENERGY SYSTEMS
ModelR40
CategoryBoiler
LanguageEnglish

Summary

General Regulations

Application Scope

Defines the intended use of the boiler for heating and hot water production purposes.

Norms and Regulations Compliance

Outlines applicable European and local norms for boiler installation and operation.

Installer and Maintenance Service Information

Provides crucial information for qualified installers and maintenance personnel for safe operation.

Data Plate Information

Explains the symbols and information found on the boiler's data plate.

Construction

Boiler Layout and Components

Illustrates the main components of the boiler and their identification numbers.

Boiler Operating Principle

Details the modulating operation and cross-flow working principle of the R40 boiler.

Technical Data

Product Information ErP

Extent of Delivery

Standard Boiler Contents

Lists the components included in the standard boiler delivery package.

Available Accessories

Details optional accessories that can be ordered to enhance boiler functionality.

Installation

Boiler Transport and Handling

Instructions for safe transport and handling of the complete boiler unit.

Casing Removal Procedure

Steps for removing the boiler casing before installation to prevent damage.

Pre-Installation Warnings and Checks

Essential safety warnings and preliminary checks before installing the appliance.

Boiler Installation Guidelines

General guidelines for positioning and installing the boiler in a suitable location.

Connecting the Boiler

Detailed instructions for making hydraulic, condensate, and gas connections.

Air and Flue Gas System Requirements

Regulations and recommendations for constructing and installing air/flue gas systems.

Air/Flue Gas System Dimensioning

Guidance on dimensioning flue gas systems based on boiler type and pipe configuration.

Air/Flue Gas System Accessories

Information on accessories required for various air/flue gas system configurations.

Coaxial Flue System Installation

Specific installation instructions for coaxial air/flue gas systems.

Twin Pipe Flue System Installation

Specific installation instructions for twin pipe air/flue gas systems.

Vertical Flue Terminal Installation

Procedures for installing vertical flue terminals on different roof types.

Horizontal Flue Terminal Installation

Procedures for installing horizontal flue terminals through walls.

Electrical Connection Procedures

Guidelines for making the electrical connection to the boiler by authorized personnel.

Boiler Wiring Diagram

Schematic diagram illustrating the electrical connections for the boiler.

Boiler Wiring Diagram Legend

Explanation of symbols and terminals used in the boiler wiring diagram.

Accessory Wiring Diagram

Wiring diagrams for optional accessories connected to the boiler.

Commissioning

Water and Hydraulic System Setup

Procedures for filling the system, checking water pressure, and quality.

Neutralisation System Installation

Details on installing neutralisation systems for condensate prior to drainage.

Gas Supply Connection and Check

Ensuring correct gas supply connection, type, and tightness for safe operation.

Condensate Connection and Syphon

Instructions for connecting the condensate drain and filling the syphon.

Flue and Air Intake Connection Checks

Verifying flue and air intake systems comply with national and local regulations.

First Startup Procedure

Step-by-step guide for the initial startup of the boiler by qualified personnel.

Combustion Check

Procedures for checking and verifying combustion parameters at different load levels.

Combustion Settings

Guidance on adjusting combustion settings for optimal performance.

Water Flow Rate Verification

Methods to check and verify the water flow rate through the boiler.

Safety Device Functionality Check

Testing the proper functioning of all installed safety devices.

Boiler Shutdown Procedure

Steps for safely shutting down the boiler for extended periods of non-use.

Commissioning Protocol Completion

Guidance on filling out the commissioning protocol document for record-keeping.

Controls

DHW Operation Mode

Setting and controlling the Domestic Hot Water (DHW) operation.

Heating Zone Operation Modes

Configuring heating modes for different heating zones or the entire system.

Display Overview

Understanding the information and indicators shown on the boiler's display.

Room Temperature Control

Adjusting room temperature settings for comfort and programming.

Navigation Buttons (OK, ESC)

Using the OK and ESC buttons for navigation and confirmation within menus.

Manual Mode Operation

Operating the boiler in manual mode, bypassing automatic control.

On/Off Switch Function

Basic operation of the main power switch for turning the boiler on/off.

Deaeration Mode Activation

Activating the automatic hydraulic deaeration mode to purge air from the system.

Chimney Sweeper Mode Use

Utilizing the chimney sweeper mode for combustion analysis.

Reset Button Function

Using the reset button to clear lockouts or restart the boiler.

Display Programming Interface

Navigating and setting parameters via the boiler's display interface.

Overview of Main Functions

Summary of the primary functions and operations controllable via the boiler interface.

Operating Instructions

Display and Programming

Instructions for interacting with the display and programming boiler settings.

Maintenance

Annual Maintenance Checklist

A comprehensive checklist of tasks for annual boiler servicing.

Cleaning Procedures

Detailed steps for cleaning internal components like the condensate tray and syphon.

Physical and Chemical Water Checks

Procedures for checking water quality parameters like pH, hardness, and chlorides.

Maintenance Protocol Form

A form for recording all maintenance activities and checks performed on the boiler.

Sensor Values

Declaration of Conformity

Note

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