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Subaru Forester SG 2004 User Manual

Subaru Forester SG 2004
69 pages
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FW-2
FOREWORD
FOREWORD
1. Foreword
A: FOREWORD
These manuals are used when performing mainte-
nance, repair, or diagnosis of the Subaru FOREST-
ER.
Applied model: SG***** from 2004MY
The manuals contain the latest information at the
time of publication. Changes in specifications,
methods, etc. may be made without notice.
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Subaru Forester SG 2004 Specifications

General IconGeneral
BrandSubaru
ModelForester SG 2004
CategoryAutomobile
LanguageEnglish

Summary

How to Use This Manual

Vehicle Identification

Identification Number and Label Locations

Details the positioning of VIN and various labels on the vehicle for identification purposes.

Meaning of Vehicle Identification Number (VIN)

Provides a breakdown of the VIN structure and the meaning of each digit for vehicle classification.

Model Number Plate Decoding

Explains model plate info: applied model, option, trim, engine, and transmission types, useful for ordering parts.

Vehicle Lifting and Jacking Procedures

Lifts and Jacks Safety

Instructions for safe vehicle lifting using lifts or jacks, including weight limits, balance, and wheel stopper use.

Coolant Maintenance

Cooling System Inspection

Procedure to inspect the radiator for leaks, fill with coolant, and test the radiator cap pressure.

Disc Brake Pads and Discs Service

Disc Brake Pad and Disc Inspection

Procedure for inspecting brake pad thickness, disc rotor condition, and measuring disc rotor runout.

Engine Oil Filter Service

Engine Oil Filter Replacement

Step-by-step guide for removing and installing the engine oil filter, including tightening torque.

Engine Oil Service

Engine Oil Replacement Procedure

Steps for draining and refilling engine oil, including tightening torque for the drain plug.

Engine Oil Inspection and Level Check

Procedure for checking the engine oil level, including vehicle positioning, gauge reading, and capacity.

Front and Rear Differential Oil Service

Front Differential Oil Replacement (AT Model)

Steps for draining and refilling front differential gear oil for AT models, including torque and capacity.

Rear Differential Oil Replacement

Procedure for draining and refilling rear differential gear oil, including gasket application and torque.

Maintenance Schedule

Maintenance Schedule 1 (Intervals)

Details maintenance intervals for various items based on months or kilometers/miles, whichever comes first.

Maintenance Schedule 2 (Conditions)

Outlines maintenance items based on driving conditions like short distance, rough road, cold weather, and high humidity.

Spark Plug Service

Spark Plug Replacement Procedure

Step-by-step guide for removing and installing spark plugs, including gap specifications and tightening torque.

Power Steering System Inspection

Supplemental Restraint System (Airbag) Inspection

Airbag System Inspection Procedure

Checks airbag connectors and initiates self-diagnosis by monitoring the airbag warning light for faults.

Suspension System Inspection

Front Suspension Wheel Alignment

Checks front suspension alignment parameters like toe-in, camber, caster, and steering angle.

Rear Suspension Wheel Alignment

Checks rear suspension alignment parameters including toe-in, camber angle, and thrust angle.

Wheel Bearing Inspection

Front Wheel Bearing Inspection

Inspects front wheel bearing grease, checks for free play, and measures axial displacement if needed.

Rear Wheel Bearing Inspection

Inspects rear wheel bearing by hand, checks for free play, and measures axial displacement if needed.

Timing Belt Service

Timing Belt Replacement (Non-Turbo Model)

Step-by-step guide for replacing the timing belt on non-turbo models, covering belt removal and alignment.

Timing Belt Replacement (Turbo Model)

Steps for replacing the timing belt on turbo models, including pulley, tensioner, and belt removal.

Transmission Gear Oil Service

Manual Transmission Gear Oil Replacement

Steps for draining and refilling manual transmission gear oil, including gasket replacement and torque.

V-Belt Service

V-Belt Inspection and Tensioning

Inspects V-belts for cracks or wear and adjusts tension by repositioning the generator or idler pulley.

Brake Fluid Service

Brake Fluid Replacement Procedure

Detailed steps for replacing brake fluid, including bleeding the system and checking pedal feel.

Brake Line Inspection and Checking

Brake Line Inspection

Inspects brake hoses, pipe joints, master cylinder, and wheel cylinders for fluid leakage, damage, or loose connections.

Service Brake Pedal Check

Checks service brake pedal free play and adjustment, and verifies pedal stroke and reserve distance.

Brake Linings and Drums Service

Rear Drum Brake Inspection

Inspects rear drum brakes for fluid leaks, shoe damage, lining wear, and drum condition.

Parking Brake (Rear Disc Brake) Inspection

Inspects parking brake shoes and linings for wear and damage on rear disc brake components.

Clutch System Inspection and Adjustment

Coolant Service

Coolant Replacement Procedure

Step-by-step guide for draining, refilling, and checking the coolant level and capacity.

Vehicle Specifications

General Precautions and Safety Warnings

General Precautions for Work

Adheres to strict safety guidelines to prevent minor or serious injury to persons performing or observing work.

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