Sullair TS32-300 - Compressor Discharge System-Water-Cooled 200-350 HP

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SECTION 2 TS32 USER MANUAL

19

Figure 2-7: Compressor Discharge System—Water-cooled 200-350HP

Table of Contents

Table of Contents3
Safety5
General5
Fire and Explosion6
Moving Parts6
Hot Surfaces, Sharp Edges and Sharp Corners7
Toxic and Irritating Substances7
Electrical Shock8
Lifting8
1.10 Entrapment9
Description of Components11
Sullair Compressor Unit, Functional Description11
- Sullair Series TS32 Rotary Screw Compressor12
- Compressor Cooling and Lubrication System, Functional Description14
Compressor Discharge System, Functional Description14
- Compressor Piping and Instrument Diagram15
- Compressor Cooling and Lubrication System—Air-Cooled16
- Compressor Cooling and Lubrication System—Water-Cooled17
- Compressor Discharge System—Air-Cooled 200-350HP18
- Compressor Discharge System—Water-Cooled 200-350HP19
- Control System—Start20
- Control System—Modulation21
- Control System—Unload22
- Control System—Full LOAD23
- Modulating Mode24
- Full Load Mode24
- Start Mode24
Control System, Functional Description24
- Unload Mode25
- Automatic Operation25
- Load/No Load Operation25
Air Inlet System, Functional Description25
- Compressor Air Inlet System26
- Table of Specifications27
Compressor Specifications27
Lubrication Guide - Standard Compressors28
Motor Specifications28
- Lubrication Guide - Optional Fluid29
- Lubrication Guide - 24KT Compressor29
- Identification—Air-Cooled30
- Identification—Water-Cooled32
- Piping and Instrumentation Diagram—Air-Cooled34
- Remote Air-Cooled38
- Water-Cooled42
- Water-Cooled Wye Delta46
- Air-Cooled Full Voltage48
- Air-Cooled SSRV50
- Remote Air-Cooled Wye Delta52
- Installation55
- Compressor Mounting - Support and Location55
- Air-Cooled Compressor55
Ventilation and Cooling55
- Water Flow Requirements56
- Water-Cooled Compressor56
- Ventilation Requirements57
- Water System Venting57
- Water Quality Recommendations57
- Draining the Water System57
- Seawater - Cooled Systems58
- Orifice Plate Diameters for Seawater Flow58
- Water Tests58
- Outdoor Installation59
- Pipe Sizing60
- Auxiliary Receiver Tank60
- Isolation Valves60
- Typical Service Air Piping60
- Motor Rotation Direction Check61
- Fluid Level Check61
- Coupling Alignment Check61
Service Air Piping61
Electrical Preparation62
Fluid Piping (Remote Air-Cooled Option Only62
Purpose of Controls - Introduction63
Section 5-Operation63
Introduction63
Subsequent Start-Up Procedure65
Initial Start-Up Procedure65
Shutdown Procedure65
Supervisor Control Panel66
General67
Daily Operation67
Maintenance after Initial 50 Hours of Operation67
Maintenance Every 1000 Hours67
Fluid Change67
- Main Filter Maintenance68
- Air Filter Maintenance68
Parts Replacement and Adjustment Procedures68
- Element Removal69
- Air Filter Replacement69
- Element Inspection70
- Primary Element Replacement70
- Separator Elements Replacement70
- Procedure for Element Replacement70
- Fluid Return / Sight Glass71
- Oil Return/Sight Glass Maintenance71
- Differential Pressure Regulator Adjustment72
- Compressor Drive Coupling72
- Sullicon Control72
- Shaft Coupling Maintenance73
- Offset Alignment73
- Coupling Gap and Agular Alignment73
Drive Coupling Installation and Alignment73
- Install the Flexible Element74
- Drive Coupling Alignment74
- Coupling Detail74
- Troudleshooting - Introduction75
- Troubleshooting Guide75

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