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Creek XL
Superior Boiler Works Creek XL User Manual
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CREEK XL BOILER MANUAL
Condensing Water Boiler
3000-5500 MBtu/Hr.
Gas/Oil
Superior Boiler Works, Inc.
3524 E. 4th Avenue
Hutchinson, KS 67501
(620) 662-6693
www.superiorboiler.com
Manufactured in the USA
to the ASME boiler and
pressure vessel code.
2
Table of Contents
Default Chapter
2
Table of Contents
2
General
5
Documents Unique to Your Boiler
5
Supplementary Manuals
5
Acronyms, Definitions, Standards, & Sources
6
Introduction to Safety
7
Approvals & Recordkeeping
8
1 Boiler Signage
10
2 Boiler Component Identification
17
Boiler Specifications and Dimensions
17
Cross Sections
18
Typical Instrumentation Spools
19
Burner Mounting
19
Gas Train
20
3 Specifications
21
4 Boiler Installation
22
Receiving the Boiler
22
Unloading the Boiler-Burner Unit
22
Boiler Unloading Instructions
23
The Boiler Room
24
Extended Storage Procedure for Boilers Not yet Installed
24
Casing Panel Installation
25
Installation of Loose Shipped Items
28
Electrical Installation
29
Miscellaneous Installation Guidelines
30
Boiler Stack Connection
30
Vent Material Selection
31
5 Plumbing Your Boiler
32
Fuel Supply & Connections
32
Boiler Connections, General
32
Water Connections
32
Hot Water Boilers Supply & Return Connections
32
Drains
33
Drain Connections
33
Condensate Drain Connection
33
Safety Relief Valves (SRV)
34
SRV Discharge Piping
34
6 Boiler Start-Up
35
Operating Data
35
Start-Up Guidelines
35
Tools & Gauges
36
Fuel Guidelines
36
Cleaning and Filling a New Boiler
36
Firing a New Boiler
37
Boil-Out Procedure
37
Start-Up of Hot Water Boilers
38
Good Practice Recommendations for Hot Water Boilers
39
Guidelines for Hot Water Boiler Heating System
39
7 Operation
40
Safety Relief Valves
40
Gauges
41
Pressure Gauges
41
Pressure Gauge Range
41
Pressure Gauge Accuracy
41
Pressure Gauge Calibration
42
Temperature Gauges
42
Pressure or Altitude Gauges
42
Stack Thermometers
42
Temperature Controls
42
High Limit
42
Operator
42
Firing Rate Control
42
Maintenance on Temperature Limiting Controls
42
Example of Control Set Point Adjustment Procedure
43
Water Level Controls
43
Electric Probe Type Low-Water Fuel Cutoffs
43
Low-Water Fuel Cutoff and Water Feeder Maintenance
43
Low-Water Cutoff (LWCO)
43
Water Level Operations
44
Water Treatment
44
Heating Boilers
45
Water Treatment Guidelines
45
Access Openings and Combustion Chamber
46
Burner Mounting
46
Door Aperture
46
8 Maintenance
47
Spare Parts
47
Maintenance Schedule
47
Daily Procedure
48
Weekly Procedure
48
Monthly Procedure
49
Semi-Annual Procedure
50
Annual Procedure
51
Detailed Empty Inspection
52
Limit Control Tests
53
High & Low Gas Pressure Switch Limit Test & Adjustment
53
Electrical Limit Controls
54
Oil Pressure Supervisory Switch
54
9 Troubleshooting
55
10 Out of Service Operations
56
Shutdown
56
Boiler Taken out of Service
56
Boiler Laid up Dry
56
Boiler Laid up Wet Procedure
57
Re-Commissioning
57
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Superior Boiler Works Creek XL Specifications
General
Brand
Superior Boiler Works
Model
Creek XL
Category
Boiler
Language
English
Need help?
General
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