EasyManua.ls Logo

SureKap SK6000-BF6 - User Manual

SureKap SK6000-BF6
67 pages
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
INSTRUCTION MANUAL
MODEL SK6000-BF6 CAPPER
SUREKAP, INC.
579 BARROW PARK DR.
WINDER, GA 30680
770-867-5793
FAX: 770-867-5799
Question and Answer IconNeed help?

Do you have a question about the SureKap SK6000-BF6 and is the answer not in the manual?

Summary

Uncrating the Capper

Capper Preparation

Set-Up and Changeover Procedures

Application and Set-Up Data Sheet Usage

How to use the data sheet for capper adjustments and changeovers.

Capper Height Adjustments

Floating Shoe Block Height

Measures the height of the floating shoe block relative to the conveyor belt.

Suggested Contact Patches for Most Caps

Visual examples of optimal contact patches for different cap styles.

Floating Shoe Adjustment

Details how to adjust the floating shoe for proper cap contact and pressure.

Chute Height Adjustment

Explains how to adjust chute height for consistent cap feeding.

Gripper Belt Height (Drop)

Guides on setting the vertical position of gripper belts for container stability.

Gripper Belts In;Out Adjustment

Describes how to adjust the infeed gripper belt assemblies for container diameter.

Spindle Disc In;Out (1 st Set)

Details adjusting the first set of spindle discs to start caps on threads.

Clutched Disc In;Out

Explains adjusting clutches on 2nd and 3rd spindle sets for torque control.

Chute In;Out Adjustment

Guides on adjusting chute side rails and top confinement for cap flow.

Fingers In;Out Adjustment

Explains adjusting chute fingers for proper cap release and handling.

Floating Shoe In;Out Adjustment

Details adjusting the floating shoe horizontally for cap placement.

Spindle Height Setting

Guides setting spindle disc height for proper cap contact.

Spring Set Collar Height

Explains adjusting spring pressure for floating shoes.

Cap Guides Function

Describes the function and use of cap guides to prevent cross-threading.

Container Separation Guidelines

Discusses determining container spacing for optimal cap feeding.

Spindle Speed Dial Setting

Guides setting spindle speed for cap screwing.

Gripper Belt Speed Dial Setting

Explains setting gripper belt speed to match conveyor speed.

BF6 Cap Feeder Instructions

Surekap Pneumatic Parts Reject Circuit

Clutch Option

Tightening Discs and Gripper Belts

Chute Assembly Components

SA00701 Lower Chute Subassembly

Bill of materials and diagram for the lower chute subassembly.

SA00702 Lower Chute, Top Confinement Assembly

Bill of materials and diagram for chute confinement assembly.

SA00703 Chute Bracket Assembly

Bill of materials and diagram for the chute bracket assembly.

SA00704 Lower Chute Assembly Front and Back

Bill of materials and diagram for chute assembly front/back.

Elevator Assemblies

Double Height Floating Shoe Assembly

Diagram and parts list for the double height floating shoe assembly.

Cap Conveyor Assembly-48

Diagram and parts list for the 48" cap conveyor assembly.

SK04;06 Elevator Assembly

Diagram and parts list for the SK04/06 elevator assembly.

Maintenance Schedule Outline

Maintenance Guide for SUREKAP SK600

Cage Block Bearing

Inspect and replace cage block bearings as needed.

Caster Lubrication

Lubricate casters every twelve months or as needed.

Chrome Cylinder Shafting Maintenance

Coat chrome cylinder shafts with grease monthly.

Flanged Bearing Block Lubrication

Lubricate flanged bearing blocks every six months.

Gear Box Inspection

Inspect gear box vent plug and for oil leaks monthly.

Gripper Belt Cleaning and Inspection

Clean and inspect gripper belts daily.

Gripper Belt Bearing Inspection

Inspect gripper belt bearings every six months.

Gripper Belt Drive Roller Chain Maintenance

Check and adjust chain tension and lubricate every six months.

Gripper Belt Slide Roller Chain Lubrication

Lubricate gripper belt slide roller chain annually.

Idler Shaft and Pulley Bushing Inspection

Inspect idler shafts/bushings every six months for wear.

Jack Lubrication

Lubricate jack internal gearing and bearings every six months.

Leveling Bolt Greasing

Coat leveling bolts with grease every twelve months.

Mechanical Slip Clutch Inspection

Inspect mechanical slip clutches every six months.

Motor Brush Inspection and Replacement

Inspect motor brushes every six months, replace when worn.

Spindle Drive Roller Chain Maintenance

Lubricate spindle drive roller chains every six months.

Threaded Rod Maintenance (Gripper Belt Slide)

Coat threaded rods with grease every twelve months.

Threaded Rod Maintenance (Spindle Cage)

Coat threaded rods with grease every twelve months.

Thrust Washer Inspection

Inspect thrust washers every six months, replace if worn.

Tightening Disc Inspection

Inspect tightening discs daily.

Timing Belt Inspection

Inspect timing belt every six months.

Tolomatic Drive Shaft Bearing Lubrication

Lubricate tolomatic drive shaft bearings every three months.

Gearbox Lubrication (Add-A-Shaft;Glide Right)

Gearboxes are permanently lubricated.

Tolomatic Shaft Maintenance

Inspect tolomatic shafts every three months for wear.

Floating Shoe Lubrication

Maintenance Schedule Checklist

DC Motor Control Installation and Wiring

Fiber Optic Amplifier Operation

Worm Gear Reducers Maintenance

Selection Information

Guidelines for selecting worm gear reducers based on application.

Safety Alert for Reducers

Important safety precautions for reducer operation and handling.

General Reducer Operation

Instructions for running the motor and attaching loads to the reducer.

Reducer Installation

Steps for mounting the worm gear reducer unit.

Reducer Lubrication Procedures

Details standard lubrication procedures and types for reducers.

Reducer Maintenance and Seal Replacement

Procedures for checking oil levels and replacing seals.

Hopper Low Level Alarm

SureKap SK6000-BF6 Specifications

General IconGeneral
ModelSK6000-BF6
CategoryPackaging equipment
Power Consumption1.5 kW
ContainersBottles
Cap TypeScrew caps
SpeedUp to 60 bottles per minute
Maximum Speed60 bottles per minute
Power Supply220V, 50/60Hz