Name: Suzuki Grand Vitara 2004
Brand: Suzuki
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SUZUKI

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SQ 416-420-625

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M.Y 1998 - 2005

SERVICE MANUAL

VOLUME 1

- CHASSIS SECTIONS

- ELECTRICAL

- BODY SECTIONS

Section 0A General Information4
- Default Chapter4
  - Table of Contents4
- How to Use this Manual5
- Precautions6
- Identification Information20
- Warning, Caution and Information Labels21
- Vehicle Lifting Points22
- Abbreviations May be Used in this Manual24
- Metric Information26
Maintenance and Lubrication28
- Maintenance Schedule29
- 0B-2 Maintenance and Lubrication29
  - Maintenance Schedule under Normal Driving Conditions29
  - Maintenance Recommended under Severe Driving Conditions31
- Maintenance Service32
- Recommended Fluids and Lubricants52
Heater and Ventilation53
- General Description54
  - Body Ventilation55
- Diagnosis55
  - Diagnosis Table55
  - Wiring Circuit56
- On-Vehicle Service57
Section 1B Air Conditioning (Optional)72
- General Description74
- Diagnosis77
- Refrigerant Recovery, Evacuation and Charging94
- On-Vehicle Service101
- Required Service Material132
- Special Tools132
  - Wheels and Tires133
Section 3B1 Power Steering (P/S) System145
- General Description146
- Diagnosis149
- On-Vehicle Service157
- Special Tool170
- Required Service Material170
- Tightening Torque Specification170
Section 3C Steering Wheel and Column (Not Equipped with Air Bag)171
- Diagnosis172
  - Inspection and Repair Required after Accident172
- General Description172
- On-Vehicle Service173
- Tightening Torque Specifications184
- Special Tool184
Section 3C1 Air Bag Steering Wheel and Column185
- General Description186
- On-Vehicle Service187
- Diagnosis187
  - Inspection and Repair Required after Accident187
- Special Tool202
- Tightening Torque Specifications202
Sectiond Front Suspension203
- Default Chapter203
  - Front Suspension203
- General Description204
- Diagnosis205
- On-Vehicle Service207
- Tightening Torque Specifications225
- Required Service Materials226
- Special Tools227
Section 3E Rear Suspension228
- Default Chapter228
  - Rear Suspension228
- General Description229
- Diagnosis230
- On-Vehicle Service232
- Required Service Materials250
- Tightening Torque Specifications250
- Special Tools251
Section 3F Wheels and Tires252
- Default Chapter252
- Diagnosis254
  - Balancing Wheels254
  - Diagnosis Table254
- Maintenance and Minor Adjustments255
  - Wheel and Tire255
- On-Vehicle Service257
  - Wheel257
  - Tire258
- Tightening Torque Specifications259
Section 4A2 Front Drive Shaft/Shaft Bearing, Oil Seal260
- General Description260
  - Oil Seal260
- General Description261
Section 5 Brakes277
- General Description278
- Diagnosis279
- Check and Adjustment283
- Required Service Material293
- Tightening Torque Specifications293
- Special Tools294
Section 5A Brakes Pipe/Hose/Master Cylinder295
- General Description296
- Diagnosis298
- Check and Adjustment298
- On-Vehicle Service298
- Required Service Material313
- Tightening Torque Specifications313
- Special Tools313
Section 5B Front Brake314
- Front Brake314
- General Description315
- Note315
- Check and Adjustment316
- Diagnosis316
- On-Vehicle Service316
- Required Service Material324
- Tightening Torque Specifications324
Section 5C Parking and Rear Brake325
- General Description326
  - Drum Brake Assembly326
- On-Vehicle Service327
- Diagnosis327
- Check and Adjustment327
- Tightening Torque Specifications341
- Special Tools341
- Required Service Materials341
Section 5E1 Antilock Brake System (Abs) (Optional)342
- General Description343
- Diagnosis348
- Tightening Torque Specifications382
- Special Tools383
Section 7A Manual Transmission (Type 1)384
- Diagnosis385
- General Description385
- On-Vehicle Service386
- Special Tool397
- Tightening Torque Specifications397
- Unit Repair397
- Required Service Materials397
Section 7A1 Manual Transmission (Type 2)398
- Diagnosis399
- General Description399
- On-Vehicle Service400
- Unit Repair401
- Required Service Materials402
- Tightening Torque Specifications402
Section 7B1 Automatic Transmission (4 A/T)403
- Default Chapter403
  - Automatic Transmission403
- General Description405
- Automatic Transmission Diagnosis419
- On-Vehicle Service461
- Unit Repair480
- Tightening Torque Specifications480
- Required Service Materials481
- Special Tools481
Section 7C1 Clutch482
- General Description483
- Diagnosis484
- On-Vehicle Service485
- Unit Repair491
  - Clutch Cover, Clutch Disc and Flywheel491
- Tightening Torque Specifications495
- Required Service Materials495
- Special Tools495
Section 8B Lighting System532
- Default Chapter532
  - Lighting System532
- General Description533
- Diagnosis535
- On-Vehicle Service537
Section 8C Instrumentation/Driver Information543
- General Description544
Section 8D Windows, Mirrors, Security and Locks556
- General Description557
- Diagnosis 8D560
- On-Vehicle Service564
Section 8G Immobilizer Control System (if Equipped)589
- Default Chapter589
  - Immobilizer Control System589
- General Description590
- Diagnosis594
- On-Vehicle Service614
- How to Register Ignition Key616
- Procedure after Immobilizer Control Module Replacement617
- Procedure after Ecm/Pcm Replacement618
- Special Tools618
Section 9 Body Service619
- Glass, Windows and Mirrors 9- 2.620
- Body Structure635
- Instrumentation and Driver Information651
  - Instrument Panel651
- Seat652
  - Front Seat652
  - Rear Seat653
- Paint and Coatings654
- Security and Locks677
- Sunroof/Convertible Top682
  - Sliding Roof (if Equipped)682
  - Canvas Top and Topbow Frames689
- Exterior and Interior Trim690
Section 10B Air Bag System707
- Default Chapter707
  - Air Bag System707
- General Description709
  - System Components and Wiring Location View and Connectors710
  - System Wiring Diagram711
- Diagnosis712

Brand	Suzuki
Model	Grand Vitara 2004
Category	Automobile
Language	English

Suzuki Grand Vitara 2004 Service Manual

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