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SWAN Analytical AMI Silica User Manual

SWAN Analytical AMI Silica
104 pages
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AMI Silica
Version 6.20 and higher
A-96.250.671 / 200916
Operator’
s Manual

Table of Contents

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SWAN Analytical AMI Silica Specifications

General IconGeneral
Power Supply100-240 VAC, 50/60 Hz
ParameterSilica
Detection Limit0.5 µg/L (ppb) SiO2
Cycle Time/Response TimeTypically 10 - 15 minutes
Sample Flow Rate50 to 200 mL/min
Communication/Outputs4-20 mA, RS-232, Modbus

Summary

Safety Instructions

Warning Notices

Explains safety symbols (DANGER, WARNING, CAUTION) and mandatory signs.

General Safety Regulations

Covers legal requirements, spare parts, and modifications for safe operation.

Restrictions for Use

Details limitations and prerequisites for proper instrument function and sample handling.

Product Description

Product Overview and Specifications

Details application range, measurement method, sample handling, and system options.

Instrument Specification

Lists technical data including power, housing, sample requirements, and environmental limits.

Dimensions

Provides physical dimensions and mounting hole specifications for the instrument panel.

Instrument Overview

Visual guide to the instrument's components with clear labeling.

Installation

Installation Checklist

A comprehensive checklist to ensure all requirements and steps for installation are met.

Mounting of Instrument Panel

Instructions and requirements for mounting the instrument panel correctly.

Constant Head Installation

Step-by-step guide for installing the constant head assembly.

Sample and Waste Connections

Procedures for connecting sample inlet and waste lines to the instrument.

2nd Sample Stream Option Installation

Guide for installing the optional second sample stream module.

AMI Sample Sequencer Installation

Instructions for connecting and configuring the AMI Sample Sequencer.

Electrical Connections

Details on wiring, cable thicknesses, and safety precautions for electrical connections.

Power Supply Configuration

Information on connecting the power supply and installation requirements.

Relay Contacts and Signal Outputs

Configuration and function of relay contacts and signal outputs for system control.

Interface Options

Details on available communication interfaces like Profibus, Modbus, HART, and USB.

Instrument Setup

Peristaltic Pump Activation

Steps to activate the peristaltic pump, preparing it for operation after transport.

Reagent Preparation

Guidance on preparing and inserting reagents into the instrument's system.

Sample Flow Establishment

Procedure to establish and check sample flow through the instrument for correct operation.

Parameter Programming

How to program instrument parameters for external devices and operation limits.

Operation

Key Functions and Display Interpretation

Explains the function of control keys and how to interpret measured values and symbols on the display.

Software Structure

Overview of the instrument's menu structure for messages, diagnostics, maintenance, operation, and installation.

Changing Parameters and Values

Step-by-step guide on how to modify instrument settings and parameters.

Grab Sample Measurement

Procedure for performing a grab sample measurement for external samples or verification.

Maintenance

Maintenance Schedule

Outlines routine maintenance tasks and their recommended frequency for optimal performance.

Stop of Operation for Maintenance

Detailed steps for safely stopping the instrument before performing maintenance.

Refill or Replace Reagents

Procedures for replenishing or replacing reagent containers based on level indicators.

Verification and Calibration

Procedures for verifying and calibrating the instrument to ensure accurate silica measurements.

Cleaning Procedures

Instructions for cleaning key components like the flow cell, photometer, and solenoid valve.

Tube Replacement and Fuse Handling

Guidance on replacing pump tubes, checking tube numbering, and replacing fuses.

System Checks and Storage

Procedures for checking outputs/relays, filling reagent systems, and preparing for longer stops.

Troubleshooting

Slope Error Diagnosis

Explains how to identify and resolve slope errors during calibration.

Grab Sample Troubleshooting

Guidance on using grab sample for verification and troubleshooting deviations.

Error List and Corrective Actions

A comprehensive list of error codes, their descriptions, and suggested corrective actions.

Program Overview

Messages (Main Menu 1)

Displays pending errors, maintenance tasks, and error history.

Diagnostics (Main Menu 2)

Provides access to view instrument and sample data without modification.

Maintenance (Main Menu 3)

Used for calibration, simulation of outputs, and setting instrument time by service personnel.

Operation (Main Menu 4)

Allows users to set limits, alarms, and other parameters for daily routine.

Installation (Main Menu 5)

For system engineers to define parameters, assignments, and passwords during initial setup.

Program List and Explanations

Messages and Diagnostics

Detailed explanations for message lists, pending errors, and diagnostic information.

Maintenance Functions

Explains calibration, service, fill system, and manual filling procedures.

Operation Settings

Details on grab sample, sensors, relay contacts, logger settings, and programming.

Installation and Interface Configuration

Covers sensor setup, signal outputs, relay contacts, interface protocols, and miscellaneous settings.

Material Safety Data Sheets

Reagents Information

Lists reagents used, their catalogue numbers, and product names for safety data reference.

Default Values

Operation and Installation Defaults

Lists default settings for operation, sensors, signal outputs, relays, and installation parameters.

Notes