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TapFlo Metal Series User Manual

TapFlo Metal Series
56 pages
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Metal Series
Diaphragm Pumps
Original Instruction
edition 2020
Read this instruction manual carefully,
before you install and operate the pump.
Pump models:
TX25
T/TX70
T/TX120
T/TX220
T/TX420
T/TX820

Table of Contents

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TapFlo Metal Series Specifications

General IconGeneral
BrandTapFlo
ModelMetal Series
CategoryWater Pump
LanguageEnglish

Summary

0. GENERAL

0.1. Introduction

General overview of Tapflo Air Operated Diaphragm Pumps and their applications.

0.2. Warning Symbols

Explanation of safety symbols used throughout the manual for user guidance.

0.3. Personnel Qualification

Specifies the necessary qualifications and training for pump installation and operation personnel.

1. INSTALLATION

1.1. Operation Principle

How the Tapflo diaphragm pump functions using compressed air and diaphragms.

1.2. Receiving Inspection

Procedure for checking pump shipment upon arrival for damage or shortages.

1.3. Lifting and Transportation

Safe methods for handling and moving the pump, including weight considerations.

1.4. Storage Guidelines

Conditions for proper pump storage before installation to maintain integrity.

1.5. Foundation Requirements

Guidance on mounting the pump securely, considering vibration absorption.

1.6. Piping Connections

Best practices for connecting suction and discharge piping to the pump.

1.6.1. Rotary Connections

How to rotate pump inlet/outlet connections for easier installation.

1.6.2. Suction Pipe Connection

Critical steps for optimal suction pipe installation to ensure pump performance.

1.6.3. Discharge Pipe Connection

Recommendations for safe and effective discharge piping.

1.7. Health and Safety

General safety rules and precautions for pump installation and operation.

1.7.1. Personal Protection

Essential safety gear and measures for users working with Tapflo pumps.

1.7.2. ATEX Hazardous Environments

Safety guidelines for operating pumps in potentially explosive atmospheres.

1.7.3. Air Pressure Limits

Maximum air pressure specifications and related safety considerations.

1.7.4. Noise Level Hazards

Managing noise exposure from pump operation and prevention methods.

1.7.5. Temperature Hazards

Risks associated with extreme temperatures affecting the pump and personnel.

1.8. Air Connection Details

How to properly connect the compressed air supply to the pump for optimal operation.

1.8.1. Air Treatment System

Recommended components for air supply preparation to ensure pump longevity.

1.9. Example Installation Diagram

Visual guide to a typical pump setup, illustrating component connections.

1.10. Recommended Installation Types

Best practices for different pump installation configurations like flooded or self-priming.

2. OPERATION

2.1. Before Starting Pump

Pre-operation checks and readiness procedures before initiating pump startup.

2.2. Starting and Operation

Step-by-step guide for pump startup, operation, and performance adjustment.

2.2.1. Dry Running Precautions

Considerations and precautions for operating the pump when no liquid is present.

2.2.2. Pump Lifetime Optimization

Tips and recommendations to maximize the pump's operational lifespan.

2.3. Pump Stopping Procedures

Methods for safely shutting down the pump, ensuring proper procedure.

2.4. Residual Risks

Identification of unforeseen risks that may persist even after following procedures.

2.5. Disposal of Pump

Guidelines for environmentally responsible pump disposal according to regulations.

2.6. Emergency Actions

Steps to take in case of liquid leakage or other critical operational emergencies.

3. MAINTENANCE

3.1. New or Reassembled Pump Checks

Initial checks and retightening procedures for new or reassembled pumps.

3.1.1. Performance Testing

How to conduct a performance test for future reference and maintenance planning.

3.2. Routine Inspections

Regular checks to identify potential issues and wear early.

3.3. Complete Inspection Guide

Recommended intervals and procedures for thorough pump inspections.

3.4. Fault Location and Troubleshooting

A guide to diagnosing and resolving common pump problems.

3.5. Aluminium & Cast Iron Disassembly

Step-by-step guide for dismantling Aluminium and Cast Iron pumps.

3.6. Aluminium & Cast Iron Assembly

Step-by-step guide for reassembling Aluminium and Cast Iron pumps.

3.6.1. Post-Assembly Test Run

Recommended procedure for testing after pump assembly to ensure proper function.

3.7. Stainless Steel Disassembly

Step-by-step guide for dismantling Stainless Steel pumps.

3.8. Stainless Steel Assembly

Step-by-step guide for reassembling Stainless Steel pumps.

3.8.1. Post-Assembly Test Run

Recommended procedure for testing after stainless steel pump assembly.

4. OPTIONS

4.1. Drum Pump Option (TD)

Description of the mobile drum pump accessory for portability.

4.2. Twin Connections Option (TT)

Description of the dual port option for mixing or blending liquids.

4.3. Filter Press Pump Option (TF)

Description of the booster pump for filter presses, amplifying pressure.

4.4. Barrier Pump Option (TB)

Description of the pump for immediate leak detection and stopping.

4.4.1. Guardian Calibration Procedure

Steps for calibrating the Guardian leak detection system.

4.5. Ball Lifters Option (TL)

Description of the valve lifting system for emptying the pump.

4.6. Pulsation Dampener Option (TXK)

Description of the integrated pulsation dampener for smoother flow.

5. SPARE PARTS

5.1. Aluminium & Cast Iron Pumps Parts

Spare parts information for Aluminium and Cast Iron pump series.

5.1.3. TX70-TX420 Spare Parts Drawing

Exploded view diagram of spare parts for TX70-TX420 pump models.

5.1.4. TX70-TX420 Spare Parts List

List of replacement parts for TX70-TX420 pump models.

5.1.5. TX70-TX420 Optional Parts

List of optional spare parts available for TX70-TX420 pump models.

Double Diaphragm System (TB) Parts

Spare parts for the TB double diaphragm system.

Pressure Booster (TF) Parts

Spare parts for the TF pressure booster system.

5.1.6. TX820 Spare Parts Drawing

Exploded view diagram of spare parts for the TX820 pump model.

5.1.7. TX820 Spare Parts List

List of replacement parts for the TX820 pump model.

5.2. Stainless Steel Pumps Parts

Spare parts information for Stainless Steel pump series.

5.2.2. T70-T120 Spare Parts List

List of replacement parts for T70-T120 pump models.

5.2.3. T220-T420 Spare Parts Drawing

Exploded view diagram of spare parts for T220-T420 pump models.

5.2.4. T220-T420 Spare Parts List

List of replacement parts for T220-T420 pump models.

5.2.5. Stainless Steel Optional Parts

List of optional spare parts available for Stainless Steel pump models.

Double Diaphragm System (TB) Parts

Spare parts for the TB double diaphragm system (continued).

Pressure Booster (TF) Parts

Spare parts for the TF pressure booster system (continued).

5.2.6. T820 Spare Parts Drawing

Exploded view diagram of spare parts for the T820 pump model.

5.2.7. T820 Spare Parts List

List of replacement parts for the T820 pump model.

5.3. Stocking Recommendations

Advice on keeping essential spare parts in stock to minimize downtime.

5.4. How to Order Parts

Procedure for requesting spare parts, including necessary information.

5.5. Pump Code Explanation

Guide to interpreting the pump model identification code for correct part selection.

6. DATA

6.1. Capacity Curves

Charts showing pump performance (head vs. capacity) under various conditions.

6.2. Capacity Changes

How suction lift and fluid viscosity affect pump capacity.

6.3. Technical Data Tables

Comprehensive specifications and performance data for pump models.

6.4. Pump Dimensions

Tables and diagrams detailing the physical dimensions of pump models.

T820 S Dimensions

Specific dimensional drawings and measurements for the T820 S model.

6.5. Tightening Torques

Recommended torque values for mounting and grub screws during assembly.

6.6. Manifold Load Limits

Permitted forces and moments on pump manifolds to prevent damage.

7. WARRANTY

7.1. Warranty Claim Form

Form to be completed for initiating a warranty service request.

7.2. Returning Parts Procedure

Instructions for shipping parts back to Tapflo for inspection or return.

7.3. General Warranty Terms

Overview of warranty coverage, limitations, and conditions.

Warranty Coverage and Period

Details on what the warranty includes and its validity period.

Repair, Replacement, and Exclusions

Terms for warranty repairs, replacements, and items excluded from coverage.

Liability and Installation Responsibility

Customer's role in installation and Tapflo's liability limitations.

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