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Tauler SmartMatic 2.0 User Manual

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Doc 02
OPERATING MANUAL FOR THE SHEET PAPER AND
CARDBOARD THERMO PLASTIC LAMINATING
MACHINE
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Tauler SmartMatic 2.0 Specifications

General IconGeneral
ModelSmartMatic 2.0
CategoryLaminator
Max. Paper SizeA3
Min. Paper SizeA6
Paper Weight80-250 gsm
Laminating Width330 mm
Temperature SettingsAdjustable
Power Consumption600 W
Power Supply220-240V, 50/60Hz
Warm-up TimeLess than 5 minutes

Summary

Introduction to the Laminating Machine

Safety in Machines

Intention of Use

Defines the machine's intended purpose and prohibits other uses, placing responsibility on the operator for misuse.

Specialised Personnel

Specifies that only trained individuals are authorized to use, maintain, or repair the machine.

General Safety Rules

Outlines critical rules for safe operation, maintenance, and personnel conduct, covering 14 points of caution and responsibility.

Safety Signs and Measures

Warning Signs Identification

Illustrates and describes common safety signs related to electrical risk, burns, and trapping hazards.

On-Machine Safety Measures

Details physical protection systems like danger point isolation, emergency stops, and software overheat prevention for the calendar.

Operator Dangerous Points Description

Machine Start-Up Procedure

Command Components Overview

Control Panel Functionality

Temperature Control

Allows setting and monitoring of the calander temperature via a display interface.

Emergency Stop and Reset

Explains the function of emergency stop and reset buttons for managing machine safety situations.

Main Control Panel Functions

Controls sheet overlap distance, sheet counts, alarms, and main working functions.

Screen Navigation and Displays

Main Screen Operations

Details using the main screen for adjusting sheet size, viewing alarms, and managing the sheet counter.

Feeder Screen Controls

Navigation and Operation Buttons

Manages screen navigation and machine operation via run, stop, and arrow keys.

Table and Feeder Adjustments

Allows manual table movement, controls feeder activation, pump, and automatic pile rising.

Accessing Thermos Screen

Provides access to the thermos screen via a dedicated key for temperature-related settings.

Thermos Screen Controls

Run, Stop, and Photocell Settings

Manages machine operation, emergency stops, and the safety photocell function.

Temperature Selector Function

Controls power to heating elements; ON allows heating, OFF stops it, with important operational notes.

Advanced Thermos Screen Controls

Pressure and Roller Management

Manages pressure roller activation, maintenance run, holding roller, and separating roll functions.

System Settings and Navigation

Adjusts speed, sheet size, and navigates between screens using dedicated keys.

Output Screen Controls

Operation and Navigation

Handles navigation to thermos screen and controls machine operation (Run/Stop).

Speed, Counter, and Output Display

Manages speed adjustment, sheet counting, reset functions, and displays output rate.

Screen Settings and Speed Options

Language and Cutting Speed

Allows language selection and switching between automatic or manual cutting roller speed modes.

Manual Speed Settings

Sets manual speeds (medium, fast, extra fast) for the cutting roller and displays current speed.

Fine-Tuning and Factory Settings

Provides keys for fine-tuning micro-punched/cutting and access to special factory screens.

Speed and Pressure Regulation

Speed Regulation

Operator controls machine working speed based on sheet size, pressure, and temperature.

Pressure Regulation Guidelines

Details nip roller pressure for gloss and adhesion, recommending minimum pressure (2-4 bar).

Pressure Roller and Temperature Management

Pressure Roller Care

Advises against activating the pressure roller when the machine is stopped to prevent neoprene deformation.

Temperature Setting Strategy

Explains how speed affects temperature needs and recommends gradual heating to 80-90°C.

Temperature Control and Separation

Temperature Regulator Operation

Describes the temperature regulator, sensor, and how to adjust the working temperature using arrow keys.

Separating Unit Mechanism

Explains the separating unit's operation and initial steps involving the micro-perforating wheel.

Separating Process Steps

Micro-Perforation Activation

Details activating the micro-perforating wheel over the film edge before separation.

Separating Roll Action

Describes how the separating roll physically separates the laminated sheet.

Cutting Roller Setup and Adjustment

System Alignment Checks

Ensures micro-perforating wheels contact the film edge and cutting roller is at the correct height.

Cut Height Fine-Tuning

Explains using a knob to adjust the cutting cylinder's end height for precise cut adjustment.

Micro-Punched and Cutting Fine-Tuning

Micro-Punched Area Explained

Illustrates the micro-punched area relative to the calander and cutting roller.

Adjusting Micro-Punched Timing

Details using keys 14 and 15 to control the timing of the micro-punched starting point.

Pre-Working Preparations

Machine Heating and Film Loading

Describes heating the machine with the run button and proper centering and placement of the plastic film roll.

Paper Sheet Preparation

Emphasizes centering, separating, and avoiding curling of paper sheets for optimal lamination.

Initial Sheet Feeding and Setup

Stack and Feeder Head Adjustment

Details adjusting the stack height and feeder head position for correct sheet feeding.

Overlap, Margin, and Initial Settings

Explains overlap calculation, margin setting, and initial machine parameters like temperature and speed.

Lamination and Cutting Operations

Calender Safety and Operation

Warns about high calender temperatures and guides sheet feeding and pressure roller activation.

Sheet Handling and Cut Adjustment

Guides accompanying laminated sheets to the cutter, adjusting the cut, and notes initial cut inaccuracies.

Useful Operational Advices

Maintenance and Roller Cleaning

Recommends safety rules, cleaning rollers with solvents, and using talcum powder for residue removal.

Temperature Adjustment and Verification

Advises initial temperature setting at 60-80°C and verifying correctness for proper lamination.

Paper Handling and Quality Control

Paper Loading and Alignment

Stresses importance of straight, aired paper free of humidity to prevent wrinkles and marks.

Troubleshooting Film Issues

Suggests covering rollers with a sheet if film catches, and resolving marks by repeated passage.

Ink, Varnish, and Pressure Effects

Notes ink/varnish impact on adhesion and advises adjusting speed or pressure accordingly.

Stoppage Procedures and Maintenance

Handling Stoppages and Roller Pressure

Advises removing pressure during stoppages and avoiding sticking film to rollers, plus roller care.

Routine Maintenance Tasks

Recommends maintaining roller cleanliness, greasing chains, and bleeding the air input filter daily.

Statement of Conformity