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TAYO ZONTES ZT125 2022 User Manual

TAYO ZONTES ZT125 2022
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ZT125/310T-M
Maintenance Manual
2022-09-14

Table of Contents

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TAYO ZONTES ZT125 2022 Specifications

General IconGeneral
Engine TypeSingle cylinder, liquid-cooled
Fuel SystemElectronic Fuel Injection (EFI)
Transmission6-speed
Tires Rear130/70-17
Front SuspensionTelescopic Fork
Rear SuspensionMono-shock absorber
Battery12V
Instrument ClusterDigital
Displacement125cc

Summary

Vehicle information

M310 Technical specification

Detailed specifications for M310 model including vehicle, engine, cooling, and brake systems.

M125 Technical specification

Detailed specifications for M125 model including vehicle, engine, cooling, and front wheel systems.

Front wheel/steering system

Specifications for front tire, rim, and runout for M310.

Rear wheel/suspension system

Specifications for rear tire, rim, and runout for M125.

Maintenance

M310 Maintenance schedule

Schedule for M310 maintenance tasks including inspection, replacement, and torque values.

M125 Maintenance schedule

Schedule for M125 maintenance tasks including inspection, replacement, and torque values.

M310 Air filter (filter element), air inlet filter element

Step-by-step instructions for M310 air filter replacement.

M125 Air filter (filter element), air inlet filter element

Step-by-step instructions for M125 air filter replacement.

EFI system

Error code

Explains how to read and interpret EFI error codes.

Fault diagnosis and elimination of EFI parts

Troubleshooting guide for common EFI part failures.

Ignition system

Troubleshooting

Diagnostic steps for ignition system failures like no spark.

Ignition system inspection

Procedures for inspecting the ignition system, including coils and timing.

Starting system

Troubleshooting

Diagnostic flowcharts for starting system issues.

Starter motor

Procedures for removing and disassembling the starter motor.

Fuel supply system

Fuel tank removal

Step-by-step guide for removing the fuel tank assembly.

Disassemble the fuel pump

Detailed instructions for disassembling the fuel pump.

Examination

Tests for fuel pressure, fuel pump, and oil level sensor.

Cooling system

Troubleshooting

Common issues with engine temperature and coolant leakage.

Cooling system disassembly

Procedures for disassembling radiator and related components.

Braking system

Trouble shooting

Diagnosing soft or hard brake lever feel and related issues.

ABS system layout

Diagram showing ABS system components and layout.

ABS troubleshooting

Diagnostic process for ABS system faults.

Battery/charging system

Troubleshooting

Diagnostic process for battery and charging system issues.

Inspection of magneto stator charging coil

Procedure to inspect the magneto stator charging coil.

Front fork assembly

Replace the front wheel

Step-by-step guide for replacing the front wheel assembly.

Replacement of the front shock absorber

Detailed instructions for removing and installing front shock absorbers.

Replace the lower link board

Steps for disassembling and installing the lower link board assembly.

Disassemble the engine of the vehicle

Disassemble the storage box

Steps for removing the storage box.

Disassembly of the left &right side cover

Procedures for removing side covers.

Disassembly of the foot pedals and trim cover

Instructions for removing foot pedals and trim.

Disassembly and assembly of vehicle covering parts

Windshield removal

Step-by-step instructions for removing the windshield.

Removal of the front cover

Procedures for removing the front cover.

Disassembly of the front storage box panel

Instructions for disassembling the front storage box panel.

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