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Tecumseh HSK600 User Manual

Tecumseh HSK600
68 pages
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This manual covers the following basic type or model
numbers dependent on age of product: AH520, AH600,
AV520, AV600, HSK600, TVS600.
This manual covered many engines under an Old form of
Identification which will need to be reviewed as well.
TYPE / SPECIFICATION NUMBER 638-670 1398-1642 and
Craftsman 200 Series Models.
2-CYCLE
ENGINES
T E C H N I C I A N ' S H A N D B O O K
TECUMSEH

Table of Contents

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Tecumseh HSK600 Specifications

General IconGeneral
BrandTecumseh
ModelHSK600
CategoryEngine
LanguageEnglish

Summary

General Information on Tecumseh Engines

Engine Identification Methods

Identifies engine models using type and serial numbers. Covers two methods used.

Model Number Interpretation

Explains letter designations for engine types and following numbers for horsepower/displacement.

Engine Care and Maintenance

Short Blocks Identification

Identifies new short blocks by tag and importance of transferring original model numbers.

Engine Storage Procedures

Proper procedures for storing engines for over 30 days to prevent fuel gumming.

Engine Tune-Up and Cleaning

Tune-Up Procedure Guide

Minor tune-up steps including air cleaner, spark plug, and carburetor checks.

Exhaust Port Cleaning

Procedure for cleaning exhaust ports every 75-100 hours to remove carbon deposits.

Two-Cycle Engine Theory

Piston Port Style Operation

Details piston movement, crankcase pressure, and port uncovering in piston port engines.

Reed Ported Style Operation

Describes loop scavenge design with reed valves and port locations.

Common Two-Cycle Engine Terms

Defines common terms used for 2-cycle engines like ports, reed valve, and lubrication.

Air Cleaners and Carburetors

Air Cleaner Servicing

Explains servicing polyurethane and paper air filters to prevent engine damage.

Polyurethane Air Filter Care

Detailed instructions for cleaning, drying, and re-oiling polyurethane air filter elements.

Paper Air Filter Replacement

Recommends replacing paper filters annually or more often in dusty conditions.

General Carburetor Information

Carburetor Identification

Explains how to identify carburetors using manufacturing and code dates.

Float-Type Carburetors

Describes float-type carburetors, including float action and fuel level maintenance.

Diaphragm Carburetors

Explains diaphragm carburetors, metering devices, and operation with intake manifold pressure.

Carburetor Operation and Service

Carburetor Service Procedures

Provides general procedures for disassembling and cleaning carburetors, including welch plugs.

Throttle Assembly Service

Instructions for examining and reassembling throttle lever and plate, ensuring correct orientation.

Carburetor Component Details

Choke Mechanism

Details choke lever and plate inspection, shaft, and bearing checks for wear or damage.

Fuel Bowl Service

Describes fuel bowl cleaning, "O" ring replacement, and proper installation.

Float and Inlet Needle

Procedure for removing float, inlet needle, and checking float hinge and tab for wear.

Carburetor Fuel Delivery

Inlet Needle and Seat

Explains removal and replacement of VITONĀ® seats using a hook or pliers.

Float Height Settings

Details setting float height using an 11/64" drill bit and adjusting the float tab.

Carburetor Fuel Input Systems

Primer Bulb Installation

Instructions for installing primer bulb and retainer using a deep well socket.

Carburetor Body Cleaning

Steps for cleaning carburetor body, checking shafts/bearings, and removing carbon.

Carburetor Fuel Fitting and Check Valve

Fuel Inlet Fitting Service

Instructions for removing and installing fuel inlet fittings, using Loctite for secure installation.

Carburetor Check Valve

Discusses two types of check valves (brass and teflon) and their removal/cleaning procedures.

Detailed Carburetor Service

Throttle Shaft and Lever Service

Checking throttle shaft for binding and ensuring detent marks are properly positioned.

Choke Shaft and Lever Service

Inspecting choke shaft for binding and positioning the shutter opening correctly.

Float Type Carburetor Service

Illustrates float type carburetor components and service points.

Diaphragm Type Carburetor Service

Illustrates diaphragm type carburetor components and service points.

Emissionized and Outboard Carburetors

Emissionized Diaphragm Carburetion

Details specific procedures for emissionized diaphragm carburetors.

Outboard Carburetor Service

Covers float type carburetors for outboards and their fuel pump elements.

Outboard Control Panel Installation

Carburetor Adjustments Guide

Idle Speed Adjustment

Procedure for pre-setting and adjusting engine idle RPM using a screw and tachometer.

Float Type Carburetor Adjustments

Steps for setting mixture screw and adjusting for optimal engine performance.

Diaphragm Carburetor Adjustments

Instructions for adjusting mixture screws on diaphragm carburetors for proper settings.

Carburetor Troubleshooting

Troubleshooting Checkpoints

Table of common engine problems and cross-references to specific check points.

Float Carburetor Checks

Specific checks for float type carburetors, including float setting and angle of operation.

Diaphragm Carburetor Checks

Procedures for checking diaphragm for cracks, distortion, and sequence of installation.

Standard Carburetor Service

Fuel Fitting Installation

Instructions for installing fuel fittings, supporting the carburetor body, and using Loctite.

Choke Shaft Service

Guidance on removing and installing choke shafts, springs, and shutters for proper function.

Throttle Lever Service

Procedure for removing and installing throttle levers and springs on the throttle shaft.

Governors and Linkage

Air Vane Governor Operation

Describes how air vane governors maintain RPM by sensing air velocity from flywheel fins.

Governor Linkage Installation

Best methods for recording and reinstalling governor and linkage attachment points.

Rewind Starter Service

Rewind Starter General Information

Types of rewind starters and how they engage the flywheel to turn the engine.

Rewind Starter Operation

Explains the sequence of events when pulling the starter rope to engage and disengage the starter dog.

Rewind Starter Rope Service

Guidance on selecting and replacing starter ropes, including conversion charts.

Stylized Rewind Starter Service

Retainer Replacement

Procedure for removing and installing retainer staples and handles for rewind starters.

Stylized Rewind Starter Disassembly

Steps to disassemble stylized rewind starters, including removing the retainer wedge and pulley.

Stylized Rewind Starter Assembly

Steps for assembling stylized rewind starters, focusing on spring installation and rope feeding.

Vertical Pull Starter Service

Horizontal Engagement Starter Disassembly

Steps to remove the handle, spring cover, and gear/pulley assembly from the starter.

Vertical Engagement Starter Assembly

Steps for assembling the starter, including rope feeding and spring winding.

Stylized Rewind Starter with Plastic Retainer

Plastic Retainer Starter Disassembly

Steps to disassemble starter, remove retainer legs, pulley, and recoil housing.

Plastic Retainer Starter Assembly

Procedures for assembling the starter, including spring installation and dog alignment.

Vertical Pull Starter, Vertical Engagement Type

Vertical Engagement Starter Disassembly

Steps to remove rope, handle, spring capsule, and sheave from the starter.

Vertical Engagement Starter Assembly

Steps for assembling the starter, including rope feeding, spring winding, and strut pinning.

Rewind Starter Mounted in Housing

Housing Mounted Starter Disassembly

Steps to release spring tension, remove clips, and lift out the pulley.

Housing Mounted Starter Assembly

Steps for assembling the starter into the housing, including spring winding and rope feeding.

Electric Starters Service

Electric Starter Drive Assembly Service

Procedures for disassembling and servicing the pinion gear parts of the electric starter drive assembly.

Starter Checking and Troubleshooting

Starter Checking Procedures

Detailed checks for starter brushes, field coils, and armatures.

Starter Troubleshooting Guide

Guides for diagnosing and resolving common starter malfunctions.

Starter Does Not Function

Checks for no current, faulty switches, engine lock-up, or failed starter components.

Starter Cranks Engine Slowly

Identifies causes like parasitic load, worn brushes, or defective armatures.

Starter Spins, Engine Does Not Crank

Troubleshooting tips for a starter that spins but doesn't engage the engine.

Alternator System

Alternator System Checks

Basic checks for alternators, including bulb condition, terminals, and wiring continuity.

Flywheel Brake System

Inside Edge Brake System

Details the components and function of the inside edge brake pad and ignition kill switch.

Brake System Components

Lists components of the inside edge system, including brake lever, interlock switch, and control cable.

Brake System Service

Procedures for servicing the brake system if it fails to stop the engine and blade within 3 seconds.

Brake System Specifics

Inside Edge Brake Pad Service

Detailed steps for relieving brake pressure, removing the flywheel, and inspecting the brake pad.

Ignition Ground Terminal Check

Inspecting the ignition kill switch grounding clip for proper alignment and contact.

Control Cable Adjustment

Guidance on replacing control cable conduit screws and ensuring proper cable travel.

Starter Interlock Switch Check

Checking the interlock switch continuity to ensure starter engagement is safe.

Ignition Systems Overview

Pre-1985 Ignition Operation

Explains magneto ignition components and how magnetic fields generate spark.

Magneto Ignition Details

Details the stator assembly, primary/secondary windings, and transformer function.

Contact Points Function

Describes the function of contact points and their role in the primary circuit.

Condenser Function

Explains the condenser's function as an electrical shock absorber to prevent arcing.

Post-1985 Solid State Ignition

Solid State Ignition System

Describes the all-electronic CDI system, its encapsulation, and energy transfer.

Solid State Ignition Operation

Explains how magnets, charge coil, capacitor, and SCR work to fire the spark plug.

Ignition Service Procedures

Spark Plug Service

Steps for cleaning, gapping, and replacing spark plugs, and troubleshooting frequent fouling.

Flywheel Removal and Service

Instructions for holding the flywheel, removing the nut, and using pullers.

Flywheel Magnet Check

How to check flywheel magnet strength using a screwdriver.

Ignition System Components and Timing

Flywheel Key Service

Explains the function of flywheel keys and the consequences of shearing.

Flywheel Torque Specifications

Emphasizes torquing the flywheel to proper specifications.

Magneto Breaker Points Service

Procedures for removing, installing, and adjusting magneto breaker points.

Condenser Check

How to check a condenser's capacity and resistance using a tester.

Ignition Coil Inspection

Instructions for inspecting ignition coils for damage and checking their electrical leads.

Ignition Timing Procedure

Steps for setting point gap and timing the ignition system.

Specific Ignition System Types

Fixed Time System (External Coil)

Describes ignition systems with external coils and stepped flywheel keys.

Solid State (CDI) Ignition

Identifies CDI modules by their square configuration and need for specific flywheel keys.

Other Ignition Systems

Covers ignition systems with non-adjustable stators and points setting.

Outboard Engine Timing

Standard Ignition Outboard Timing

Details applying grease to friction screw, installing stator, and cleaning points.

Solid State Outboard Timing

Cylinders and Internal Components

Piston and Ring Service

Steps for cleaning carbon, removing pistons, checking rings for wear and end gap.

Cylinder and Head Service

Inspecting cylinder bore, fins, and head surface for damage or warping.

Gasket Replacement

Importance of replacing gaskets and ensuring sealing surfaces are leak-free.

Reed Valve Service

Checking reeds for dirt, proper sealing, and correct orientation during installation.

Automatic Compression Release (Single Reed)

Explains how single reed compression release systems work during cranking and running.

Automatic Compression Release (Double Reed)

Describes the function of double reed compression release systems in managing pressure.

Cylinder Exhaust Port Cleaning

Engine Troubleshooting

2-Cycle Engine Troubleshooting Chart

Lists common engine failures and their remedies, categorized by symptom.

Starting Difficulty Troubleshooting

Common causes and solutions for engines that won't start or start poorly.

Engine Knock Troubleshooting

Identifies causes of engine knocking, such as carbon buildup or loose components.

Engine Performance Troubleshooting

Engine Misses Under Load

Addresses issues causing engines to miss when under load, like fouled plugs or improper carb settings.

Engine Lacks Power

Troubleshooting steps for engines that lack power, including choke, gasket, and timing issues.

Engine Overheating Causes

Identifies causes of engine overheating, such as improper timing or obstructed airflow.

Engine Operation Troubleshooting

Engine Surges or Runs Unevenly

Solutions for engines that surge or run unevenly, including vent holes and linkage issues.

Excessive Engine Vibration

Addresses causes of excessive engine vibration, like loose mounting or unbalanced components.

Engine Specifications Reference

Engine Type Number and Letter Reference

Explains Tecumseh's methods for identifying 2-cycle and 4-cycle engines using model and type numbers.

Sears Craftsman Cross Reference

Table of Specifications

Table of Torque Limits

Educational Materials and Tools

Available Technician Handbooks

Catalog of handbooks covering diagnosis and repair of various Tecumseh engine series.

Available Video Programs

List of VHS training programs on carburetor troubleshooting, ignition systems, and transaxles.

Specialty Troubleshooting Booklets

Booklets offering specific guidance on carburetor and ignition system troubleshooting.

Tool Kit Contents

Specialty Tools for Engine Service

Oil Seal Driver/Protector

Identifies tools for oil seal installation and removal, including specific part numbers.

Dial Indicator Use

Tool used for precise measurements, often for timing or runout checks.

Piston Ring Expander

Tool used to safely expand piston rings for installation or removal.

Oil Seal Remover Tool

Tool designed for the removal of oil seals from engine components.

Taper Gap Gauge

Gauge used for measuring air gaps on ignition systems or other specified clearances.