EasyManua.ls Logo

Terex Series AL4000 User Manual

Terex Series AL4000
64 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
1
SERIES AL4000
LIGHT TOWER
OPERATION & SERVICE MANUAL
PO Box 3147 • Rock Hill, SC 29732 USA • Phone 803-324-3011
Toll Free 800-433-3026 Parts Department Fax 800-633-5534
After Serial Number:
0302-77560

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Terex Series AL4000 and is the answer not in the manual?

Terex Series AL4000 Specifications

General IconGeneral
Voltage120/240V
Hertz60 Hz
Number of Lamps4
Mast Height30 ft (9.1 m)
Light TypeMetal Halide
Nominal Output4000 Watts
Power SourceDiesel
Light Coverage7 acres (2.8 ha)
Fuel Capacity30 gal (114 L)

Summary

Safety Alert Symbols

General Safety

Unauthorized Welding Hazards

Warning against unauthorized welding on structural members and its warranty implications.

Fueling Safety Precautions

Safe practices for handling fuel, refueling the engine, and fuel line maintenance.

Fire Hazard Prevention

Measures to prevent fires, including keeping the area clean and using fire extinguishers.

Guard Against Electrical Shock

Precautions for avoiding high voltage electrical shock, including safe multimeter use.

Guard Against Battery Hazards

Safety measures for handling lead-acid batteries, preventing burns and explosions.

Guard Against Fire Hazard

Cautions regarding fuel and oil fire hazards and safe handling practices.

Beware of Moving Parts

Safety advice to avoid injury from moving parts, loose clothing, and guards.

Recommended Engine Oil & Fuel

Operating Instructions

Move Light Tower to Desired Location

Guidelines for positioning the light tower for optimal illumination and stability.

Level the Trailer Using Jacks

Instructions for stabilizing the unit by leveling the trailer using the outrigger jacks.

Raising the Tower

Procedure for safely raising the tower to its operational height using the winch.

Start Engine and Generator Set

Steps for safely starting the engine and engaging the generator.

Turn On Floodlights

Procedure for activating the floodlights and aiming them.

Turn Off Floodlights

Steps for safely shutting down the floodlights and engine.

Lowering Tower to Traveling Position

Procedure for safely lowering the tower for transport.

Relocating Light Tower to New Location

Steps for preparing and towing the light tower to a new location.

Wire Rope Replacement Criteria

General Specifications and Routine Maintenance

Oil and Air Service Schedule

Recommended intervals for engine oil, oil filter, and air filter changes.

Winch Operation and Power Tables

Wind Loading Characteristics

Broken Cable Replacement Procedure

Removing Top Cable and Mast Section

Procedure for removing the cable and top mast section.

Reinstalling the Small Section

Instructions for reinstalling the small mast section with a new cable.

Removing Lower Cable and Middle Section

Procedure for removing the cable and middle mast section.

Reinstalling Lower Cable and Middle Section

Instructions for reinstalling the lower cable and middle mast section.

Light Fixture Troubleshooting

Lamp Will Not Start Causes and Corrections

Troubleshooting steps for lamps that fail to start, including ballast and voltage checks.

Lamp Starts Slowly Troubleshooting

Diagnosing issues where lamps start slowly or do not strike an arc.

Circuit Breaker Tripping

Troubleshooting causes for circuit breakers tripping during lamp start-up.

Low Lamp Light Output

Identifying reasons for low light output, such as lamp depreciation or dirty fixtures.

Short Lamp Life Causes

Diagnosing factors contributing to premature lamp failure.

Traceable Numbered Wiring System

Rear Bearing Inspection Requirements

Warranty Procedure

Manufacturer's Limited Warranty

Related product manuals