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Teseq NSG 5500 User Manual

Teseq NSG 5500
64 pages
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NSG 5500 AUTOMOTIVE TRAN-
SIENT IMMUNITY GENERATOR
HARDWARE GUIDE
601-302E

Table of Contents

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Teseq NSG 5500 Specifications

General IconGeneral
StandardIEC/EN 61000-4-5
Voltage Dips and Interrupts0 to 100% Reduction
Frequency Range0 Hz to 400 Hz
Output Impedance2 Ω
Power Supply100 V to 240 V AC

Summary

Safety Instructions

Classification of Dangers

Defines different levels of safety instructions with symbols, signal words, and consequences.

Warning Symbols on the Test System

Explains warning symbols and signal words used on the test system for specific risks.

Excess Voltage Category

Specifies the excess voltage category for the NSG 5500 test system per IEC 60664.

Range of Validity

States that these instructions are valid for the complete installation and do not suspend other regulations.

SYSTEM STOP Button Function

Details the function of the SYSTEM STOP button and its safety implications during operation.

Safety of Operation Guidelines

Outlines general precautions and specific instructions for safe operation of the test equipment.

Personnel Requirements

Specifies that the generator must be operated by qualified and authorized personnel only.

Responsibility for Safety Precautions

Assigns responsibility for safety measures to the owner, supervisor, and operator of the equipment.

General Safety Regulations

References relevant safety standards like EN 50191, IEC 348, and ISO 9001 for electrical test installations.

Reduction of Operational Safety

Instructs to shut down and label equipment if safety is compromised, requiring service personnel.

Agreed Use of Tester

Defines the agreed use of the tester exclusively for simulation of automotive EMC events.

General Operational Instructions

Provides general safety advice, including restrictions to authorized specialists and handling of output connections.

Installation Safety Precautions

Covers installation requirements, including protective earth connections, environmental conditions, and safety precautions.

Test Execution Safety

Details safety requirements during test execution, including access control and protective measures for the DUT.

Dangers Concerning the Generator

Lists potential dangers associated with the generator, such as disruptions, arcing, and RF radiation.

Dangers Concerning the DUT

Highlights dangers related to the Device Under Test (DUT), including damage, fire, and fragmentation risks.

Installation Guide

Checking the Shipment

Instructions for inspecting shipment for damage and reporting any defects found upon receipt.

Delivery Contents

Lists standard delivery items for the NSG 5500 and mentions optional modules and equipment.

Operating Position

Specifies the required operating position for the NSG 5500 to ensure stability and safety.

Line Voltage Connection and Grounding

Details requirements for connecting the NSG 5500 to line voltage and ensuring proper grounding for safety.

Mains Voltage Selector

Explains how to set the regional input voltage range (110-120 V or 220-240 V) using the selector.

NSG 5500 Installation and Setup

Provides a checklist for powering up and putting the NSG 5500 into service, emphasizing safety.

FT 5531 Installation and Setup

Guides the user through the installation and setup process for the FT 5531 burst generator module.

FT 5531 Test Setup

Describes the recommended test setup for checking the integrity of FT 5531 output pulses using an oscilloscope.

FT 5531 Parameter References

Illustrates reference points used for parameter specifications of the FT 5531 output pulses.

LD 5505 and LD 5550 Installation and Setup

Details the installation and setup process for LD 5505 and LD 5550 load dump generator modules.

LD 5505/5550 Test Setup

Presents the test setup for verifying the output pulse integrity of LD 5505/5550 modules with an oscilloscope.

LD 5505/5550 Parameter References

Shows the reference points for parameter specifications on the LD 5505/5550 modules for pulse generation.

MT 5511 Installation and Setup

Guides through the installation and setup procedures for the MT 5511 micro transient generator module.

MT 5511 Test Setup

Outlines the test setup for checking the output pulse integrity of the MT 5511 module using an oscilloscope.

MT 5511 Parameter References

Displays reference points for parameter specifications of pulses generated by the MT 5511 module.

Control Unit (CTR) Installation and Setup

Covers the installation and setup of the control unit (CTR) for the NSG 5500 system.

Setting the IEEE Address

Explains how to set the IEEE address for communication with the control unit.

IEEE Address Setting for CTR 5500

Details setting the IEEE address for the CTR 5500 using its DIP switch array for AutoStar communication.

IEEE Address Setting for CTR 5501/5502

Describes setting the GPIB address for CTR 5501/5502 using the Flash Loader Tool via USB.

Updating NSG 5500 Firmware

Provides instructions and cautions for updating the NSG 5500 system firmware.

Updating CTR 5500 Firmware

Explains how to update the CTR 5500 firmware from within the AutoStar software.

Updating CTR 5501/5502 Firmware

Guides updating CTR 5501/5502 firmware using the controller update tool from the AutoStar CD.

Firmware Installation Procedure

States that no specific installation procedure is required for firmware files, just copying the exe file.

Starting the Firmware Loader

Describes the initial screen and disabled buttons during the loader application's initialization phase.

Handling Startup Errors

Explains how to handle startup errors related to invalid COM ports and select the correct COM port.

Firmware Download Operation

Details the process of clicking buttons to retrieve firmware versions and select firmware image files.

Firmware Downloading Process

Describes the two steps involved in downloading firmware: reading the file and erasing/writing new firmware.

Firmware Recovery Procedure

Explains the recovery procedure for situations where a communication error occurs during firmware download.

Operation and System Overview

General System Overview

Provides a general overview of the NSG 5500 system and its various modules.

NSG 5500 Operation

Covers the operation of the NSG 5500 EMC test system, including its capabilities and standards compliance.

Introduction to NSG 5500 Operation

Introduces the NSG 5500 as a modular instrument for automotive EMC testing, meeting various standards.

Powering Up the System

Details the procedure for powering up the NSG 5500 system, including boot time and safety warnings.

NSG 5500 System Components Overview

Describes the NSG 5500 mainframe and its system support electronics plugged in from the rear.

CDN 5500 Power Entry and Battery Switch

Explains the function of the CDN 5500 unit for mains input, fuses, and battery switching.

Control Unit Functionality

Details the control unit housing the processor and remote control interfaces for the NSG 5500.

CTR 5502 with ARB 5500 Modules

Describes the CTR 5502 and its capability to house up to eight ARB 5500 arbitrary waveform generators.

HV-Supply Unit Description

Explains the HV-supply unit's role in charging pulse generators with high energy bursts.

System Block Diagram

Presents a system block diagram illustrating the connections between various NSG 5500 modules.

External Trigger and Control Signals

Details the input/output signals on the NSG 5500 mainframe for synchronization with external equipment.

Start/Stop Signal Connection

Describes the pin assignment for the "REMOTE" connector used for start/stop signals with CTR 5500.

DUT FAIL Signal Input

Explains the DUT FAIL input signal, used to indicate DUT failure and abort testing.

CRO Trigger Output Signal

Describes the CRO trigger output signal used for triggering an oscilloscope during pulse generation.

FT 5531 Operation

Covers the operation of the FT 5531 fast transients generator module for ISO 7637 pulses.

Introduction to FT 5531

Introduces the FT 5531 as a plug-in burst generator for ISO 7637 pulses 3a and 3b.

FT 5531 Block Diagram

Shows a block diagram of the FT 5531, illustrating its main functional blocks.

Tests with a Coupling Clamp

Describes the arrangement of a test rig using a capacitive coupling clamp as recommended by ISO and DIN.

LD 5550 Operation

Details the operation of the LD 5550 load dump generator module for ISO 7637 pulse 5.

Introduction to LD 5550

Introduces the LD 5550 as a plug-in high energy generator module for ISO 7637 pulse 5.

MT 5511 Operation

Covers the operation of the MT 5511 micro transient generator module for ISO 7637 pulses.

Introduction to MT 5511

Introduces the MT 5511 as a plug-in transient generator for ISO 7637 pulses 1, 2a, 6, and similar.

MT 5511 Block Diagram

Presents a block diagram illustrating the functional components of the MT 5511 module.

MT 5511 Transient Diagram

Shows a transient diagram illustrating the pulse generation circuit of the MT 5511.

ARB 5500 Arbitrary Waveform Generator

Describes the ARB 5500 arbitrary waveform generator, its capabilities, and waveforms.

ARB 5500 Hardware

Details the hardware requirements for the NSG 5500 to accommodate ARB 5500 modules.

ARB 5500 Connections

Outlines the DB-9 and BNC connections for the ARB 5500 and its integration with sources.

NSG 5500 +ARB Capabilities

Lists the arbitrary channels and segments available with the NSG 5500 +ARB Option.

ARB 5500 Capabilities

Details the voltage control, current control, isolation, and bandwidth specifications of the ARB 5500.

Maintenance and Protection

Cleaning the Equipment

Provides instructions for cleaning the test equipment using a dry cloth, avoiding liquids.

Moving and Storing the Device

Covers procedures for moving and storing the equipment, emphasizing qualified personnel and proper packaging.

System Protection Features

Details the protection mechanisms within the NSG 5500 system.

Magnetic Circuit Breaker

Explains the magnetic circuit breaker protecting the main battery source input, allowing for inrush currents.

Fuse Replacement Procedure

Guides the user through the process of exchanging fuses located in the mains voltage selector.

Declaration of Conformity CE

Presents the Declaration of Conformity for the NSG 5500, listing directives and standards met.

Technical Data and Specifications

Technical Specifications Overview

Provides detailed technical specifications for the NSG 5500 and its various plug-in modules.

NSG 5500 Specifications

Lists the instrument power supply, DUT supply, computer interface, and DC current specifications.

MT 5511 Specifications

Details technical specifications for the MT 5511 micro transient generator, including pulse parameters.

LD 5505 Specifications

Lists technical specifications for the LD 5505 load dump generator, including pulse amplitude and modes.

LD 5550 Specifications

Provides technical specifications for the LD 5550 load dump generator, including clamping and rise time.

FT 5530 Specifications

Details technical specifications for the FT 5530 fast transients generator, including pulse amplitude and impedance.

FT 5531 Specifications

Lists technical specifications for the FT 5531 fast transients generator, including pulse amplitude and width.

ARB 5500 Specifications

Presents technical specifications for the ARB 5500 arbitrary waveform generator, including waveform types and bit rate.

Measures and Weight

Provides the physical dimensions and weight of the NSG 5500 mainframe configurations.

Environmental Conditions

Specifies the operational and storage environmental conditions for temperature, humidity, and air pressure.

Contact Information and Compliance

Headquarters and Global Offices

Lists Teseq's headquarters and global office contact details and website.