The Greenlee 916 Cable Reel Transporter is a specialized tool designed for the efficient and safe transportation and dispensing of cable from cable spools. This manual provides comprehensive instructions and safety information to ensure proper operation and maintenance of the device.
Function Description:
The primary function of the Greenlee 916 is to facilitate the movement of cable reels and allow for the smooth dispensing of cable. It is engineered to handle various sizes and weights of cable spools, making it a versatile tool for electricians, contractors, and other professionals who frequently work with large quantities of cable. The transporter features a robust design that allows it to lift and move spools with ease, reducing manual labor and the risk of injury. Once a spool is loaded, the transporter can be positioned horizontally to enable controlled unwinding of the cable, which is crucial for efficient installation processes. The design incorporates a handle lock mechanism, which allows the handle to pivot and lock in a vertical position, providing stability during dispensing operations.
Important Technical Specifications:
- Capacity: The Greenlee 916 is designed to accommodate reels of cable or BX up to 25 inches (635 mm) wide and 40 inches (1016 mm) in diameter.
- Maximum Total Reel Weight: The transporter has a maximum total reel weight capacity of 300 lb (136 kg). This specification is critical for ensuring safe operation and preventing damage to the equipment or injury to the operator.
- Components: The transporter consists of several key parts, including a spool spindle (Part No. 50330357), two wheels, an axle (Ø 3/4 x 31.80), two washers, two Rue rings (#34), and two round plugs. These components are designed to work together to provide stable and reliable performance.
- Kits: For maintenance and repair, specific kits are available:
- Wheel Kit (Part No. 52064330): Includes items 2 (wheel), 4 (washer), and 5 (Rue ring).
- Axle Kit (Part No. 52064331): Includes items 3 (axle) and 5 (Rue ring).
- Service Information for Earlier Models: For models manufactured prior to August 2012, a specific wheel kit (Part No. 90524667) is recommended for service.
Usage Features:
The Greenlee 916 Cable Reel Transporter is designed for straightforward and safe operation.
- Spool Loading: The process begins by positioning the spool spindle through the center of the cable spool. This ensures the spool is properly centered and balanced on the transporter.
- Transporter Engagement: The transporter slots are then guided onto the spindle, securely attaching the spool to the device.
- Transportation: Once the spool is loaded, the operator can lift the spool using the transporter and move it to the desired location. A crucial note for operators is to steady the transporter with a foot as the forks are lowered to release and lift loads, enhancing stability and safety.
- Cable Dispensing: To dispense cable, the transporter is placed in a horizontal position. The handle can pivot and lock in a vertical position, providing a stable platform for unwinding the cable. This feature is particularly useful for preventing accidental movement of the transporter during cable pulling operations.
- Safety Precautions: The manual emphasizes several critical safety points:
- Clear Work Area: Ensure bystanders are clear when loading, unloading, or dispensing cable to prevent injuries from falling equipment or materials.
- Spool Condition: Do not use the tool with damaged cable spools, as they may not turn freely and could cause the transporter to tip over.
- Surface Requirements: The transporter should only be used on a hard, flat, and level surface to maintain stability.
- Rated Capacity: Never exceed the rated capacity of 300 lb (136 kg) to avoid damage to the tool and potential injury.
- Proper Use: The tool is intended for manufacturer's use only, and any use other than what is described in the manual may result in injury or property damage.
Maintenance Features:
While the manual does not detail extensive maintenance procedures, it highlights the availability of specific kits for component replacement, indicating a design that supports repairability.
- Replacement Parts: The parts list clearly identifies individual components and their corresponding part numbers, making it easy to order replacements when needed.
- Kits for Common Replacements: The availability of a Wheel Kit and an Axle Kit suggests that these components are designed for eventual replacement due to wear and tear, simplifying the maintenance process.
- Decal Maintenance: Operators are advised to keep all decals clean and legible and to replace them when necessary. These decals contain important safety information and operational instructions, and their legibility is crucial for safe use.
- Manual Availability: Replacement manuals are available upon request at no charge from Greenlee, ensuring that operators always have access to the most current safety and operational information.
The Greenlee 916 Cable Reel Transporter is a robust and user-friendly tool designed to enhance efficiency and safety in cable handling operations, with clear guidelines for operation and maintenance to ensure its longevity and reliable performance.
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