128
B
Repair and Service Manual
COOLING SYSTEM
Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers.
668061
NOTICE: Do not use a high pressure hose to wash
the vehicle. Water from a high pressure hose could
damage the radiator cooling fins.
Radiator Removal
Tool List Qty.
Drain Pan..................................................................... 1
Pliers............................................................................ 1
Ratchet ........................................................................ 1
Socket, 10mm.............................................................. 1
Wrench, 10mm ............................................................ 1
Funnel.......................................................................... 1
1. Allow the engine and cooling system to cool.
2. Remove the cowl from the vehicle. See Cowl
Removal on page 16.
3. Remove the constant bleed line from the outlet
located above the upper radiator hose connection
(See Fig. 8).
4. Remove the lower coolant hose and drain the cool-
ant. See “Coolant Replacement” on page 137.
5. Use pliers to remove pressure from the upper radia-
tor hose clamp while sliding the clamp away from the
hose connection (Ref. Fig. 7). Carefully pull the radi-
ator hose off of the upper radiator outlet
6. Remove the coolant reservoir. See Coolant Reser-
voir Removal on page 127.
7. Remove the bolts securing the front fuse block to the
vehicle. Move the fuse block out of the way (Ref. Fig.
7).
8. Disconnect the wire from the radiator fan (Ref. Fig.
7).
9. Remove the four bolts (15) securing the fan assem-
bly to the radiator (Ref. Fig. 6). Lift the fan assembly
out of the vehicle. Be careful not to damage the radi-
ator fins.
Fig. 6 Remove Fan Assembly Hardware
Fig. 7 Fuse Block
Fig. 8 Remove Radiator Hoses
adiator
an and
hroud
ssembly
Remove bolts
(two per side)
Fuse
Block
Disconnect
Fan Wire
Fan
Assembly
Constant
Bleed Line
Spout
Hose Clamp
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