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Thermo King MAGNUM PLUS 098580 User Manual

Thermo King MAGNUM PLUS 098580
196 pages
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Revision A
October 2019
TTKK 6600227755--44--MMMM--EENN
Container Edition
MAGNUM PLUS®® with MP4000
Maintenance Manual

Table of Contents

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Thermo King MAGNUM PLUS 098580 Specifications

General IconGeneral
BrandThermo King
ModelMAGNUM PLUS 098580
CategoryIndustrial Equipment
LanguageEnglish

Summary

Safety Precautions for Thermo King Units

Danger, Warning, Caution, and Notice Definitions

Definitions of different advisory types used in the manual.

General Safety Practices

Essential safety guidelines for unit operation and maintenance.

Refrigerant and Electrical Hazards

Refrigerant Hazards and Safety

Hazards associated with refrigerant handling and safety measures.

Electrical Hazards and Safety Precautions

Dangers and precautions related to electrical systems.

Service Guide for Thermo King Units

MAGNUM PLUS Specifications

MAGNUM PLUS Electrical and Refrigeration Systems

MAGNUM PLUS System Operating Pressures and Controller Specs

MP4000 Controller and Power Module Fuses

MP4000 Controller Description and Features

MP4000 Controller Mode and Key Descriptions

Operating Instructions for Thermo King Units

Unit Start-up Procedure

Step-by-step guide for starting the unit.

Unit Pre-Trip Inspection and Alarm/Message Viewing

Pre-Trip Inspection (PTI) Guide

Procedure for performing unit pre-trip tests.

Specific Operating Modes

Navigating the MP4000 Controller Operating Menu

Controller Menu Options for Operation

Controller Settings for OptiSet and Temperature

Controller Settings for Dehumidify and Ventilation

AFAM+ System Settings and Operation

Smart PTI Surveillance Operation

Using Smart PTI for automated component monitoring.

MP4000 Diagnostics Overview

Alarms/Warnings Menu

Accessing and understanding alarm codes and warnings.

Troubleshooting Mechanical Issues

Compressor Not Operating

Troubleshooting steps for no compressor amperage draw.

Compressor Overload

Troubleshooting excessive amperage or intermittent cycling.

Refrigeration System Diagnostics

Load Temperature Too High

Diagnosing issues when load temperature is too high.

Head Pressure Too Low

Diagnosing issues related to low head pressure.

Status Messages and Controller Actions Guide

Troubleshooting Alarm Codes

Return Air Temperature Sensor Errors

Corrective actions for return air sensor open/short circuits.

Evaporator Coil Temperature Sensor Errors

Evaporator Coil Temperature Sensor Errors

Corrective actions for evaporator coil sensor open/short circuits.

Heater and Evaporator Fan Current Troubleshooting

Troubleshooting Heater Current Errors

Corrective actions for high/low heater current issues.

Troubleshooting Evaporator Fan Current Errors

Corrective actions for evaporator fan current issues.

Condenser Fan Current and Capacity Test Troubleshooting

Troubleshooting Condenser Fan Current Errors

Corrective actions for condenser fan current issues.

Low Pressure Cut Out and Sensor Error Troubleshooting

Troubleshooting Low Pressure Cut Out

Corrective actions for low pressure cutout switch issues.

Temperature Sensor and System Error Troubleshooting

Condenser Coil Temperature Sensor Errors

Corrective actions for condenser coil sensor open/short circuits.

Ambient Air Temperature Sensor Errors

Corrective actions for ambient air sensor open/short circuits.

Specific Status Message Troubleshooting

Troubleshooting Compressor Temperature Too High

Actions for high compressor temperature shutdown.

Sensor and System Error Troubleshooting

Compressor Temperature Sensor and Valve Errors

Compressor Temperature Sensor Open Circuit

Corrective actions for open compressor temperature sensor.

General Unit and Sensor Error Troubleshooting

Supply Air Temperature Sensor Errors

Actions for supply air sensor errors.

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