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Thermo King SB-200TG User Manual

Thermo King SB-200TG
121 pages
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Operator’s Manual
Ingersoll Rand’s Climate Solutions sector delivers energy-effi cient HVACR solutions for
customers globally. Its world class brands include Thermo King, the leader in transport
temperature control and Trane, a provider of energy effi cient heating, ventilating and
air conditioning systems, building and contracting services, parts support and advanced
controls for commercial buildings and homes.
©2011 Ingersoll-Rand Company
Printed in U.S.A.
SB-200TG
TK 53598-2-OP (Rev. 0, 02/07)
Operator’s Manual
Ingersoll Rand’s Climate Solutions sector delivers energy-effi cient HVACR solutions for
customers globally. Its world class brands include Thermo King, the leader in transport
temperature control and Trane, a provider of energy effi cient heating, ventilating and
air conditioning systems, building and contracting services, parts support and advanced
controls for commercial buildings and homes.
©2011 Ingersoll-Rand Company
Printed in U.S.A.
SB-200TG
TK 53598-2-OP (Rev. 0, 02/07)

Table of Contents

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Thermo King SB-200TG Specifications

General IconGeneral
BrandThermo King
ModelSB-200TG
CategoryHeater
LanguageEnglish

Summary

Disclaimer

Introduction

Safety Precautions

General Safety Practices

Outlines fundamental safety rules for unit operation, including DANGER and WARNING notices.

Electrical Hazard

Details safety warnings related to electrical hazards encountered when working on the unit.

Refrigerant Safety

Provides safety information and warnings regarding the handling of refrigerants.

Automatic Start/Stop Operation

Explains the risks associated with the unit's automatic start/stop feature.

Refrigerant Oil Handling

Lists safety precautions and first aid for handling refrigerant oil.

First Aid for Refrigerant

Provides first aid instructions for exposure to refrigerant.

Safety Decals and Locations

Describes the location and purpose of various safety decals on the unit.

EPA Emission Control System Warranty Statement

Warranty Responsibilities

Outlines responsibilities of Thermo King and the owner under the warranty.

Warranty Limitations

Specifies limitations of the warranty coverage and conditions.

Unit Description

Unit Overview

Gives a general description of the unit's design, capabilities, and model variations.

Design Features

Lists and describes the key design features and options of the SB-200TG unit.

Diesel Engine

Describes the diesel engine used in the unit and its key specifications.

ELC (Extended Life Coolant)

Details the use and specifications of Extended Life Coolant in the unit.

EMI 3000 Package

Details the EMI 3000 extended maintenance interval package components.

Thermo King X430L Compressor

Describes the Thermo King X430L compressor used in the unit.

TG-VI Controller Overview

Introduces the TG-VI controller, its panel, and basic display elements.

TG-VI Keypad Functions

Describes the keys on the TG-VI controller keypad and their functions.

CYCLE-SENTRY Controls

Explains the function of the CYCLE-SENTRY Start-Stop fuel saving system.

Defrost System

Describes the defrost process, methods, and automatic/manual controls.

Data Acquisition System (DAS)

Details the optional Data Acquisition System (DAS) and its functions for data logging.

Unit Access Doors

Provides instructions on opening and closing the unit's front and secondary doors.

Engine Compartment Components

Identifies and describes key maintenance-related items in the engine compartment.

Unit Protection Devices

Describes various components that protect the unit from electrical or operational issues.

Fuse Information

Lists fuses located on the relay board and their functions.

Unit Operation with TG-VI Controller

Control Panel and On/Off Switch

Describes the TG-VI control panel and explains the function of the unit's On/Off switch.

Starting the Diesel Engine

Provides instructions on how to start the unit's diesel engine.

Unit Self Check Test

Guides through performing a unit self-check test before loading cargo.

Changing the Setpoint

Details how to change the unit's setpoint temperature using the keypad.

Operating Modes

Describes the different operating modes, including CYCLE-SENTRY and Continuous Run.

Manual Defrost Cycle

Provides instructions for manually initiating a defrost cycle on the unit.

Displaying and Clearing Alarm Codes

Provides instructions on how to view and clear alarm codes displayed on the unit.

Alarm Codes

Alarm Types and Corrective Action

Describes the different alarm types and levels of corrective action.

Table of Alarm Codes

Lists all possible alarm codes, their descriptions, and corrective actions.

Loading and Enroute Inspections

Pre-Loading Inspection

Details the steps for inspecting the unit and trailer before loading cargo.

Post-Loading Inspection

Outlines the inspection steps to ensure cargo has been loaded properly.

Enroute Inspections and Troubleshooting

Describes enroute inspection procedures and troubleshooting for temperature issues.

Jump Starting

Specifications

Engine Specifications

Lists specifications for the engine, including fuel type, oil, RPM, and coolant.

Electrical Control System

Lists specifications for the unit's electrical system, including voltage, battery, and fuses.

Refrigeration System

Details specifications for the unit's refrigeration system, including compressor and refrigerant.

Maintenance Inspection Schedule

Engine Maintenance

Outlines engine maintenance tasks at different intervals (Pretrip, 1500, 3000, 4500 hours).

Electrical and Microprocessor Maintenance

Outlines maintenance tasks for the electrical system and microprocessor.

Refrigeration and Structural Maintenance

Outlines maintenance tasks for the refrigeration system and structural components.

Warranty Information

Glossary

Serial Number Locations

Component Serial Number Locations

Specifies the locations for finding serial numbers on the compressor, engine, and unit.

Emergency Cold Line

Recover Refrigerant

CALIFORNIA Proposition 65 Warning