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Thermo King T-500R User Manual

Thermo King T-500R
68 pages
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World Leader In Transport Refrigeration
T-Series Operator’s Manual
T-Series Operator’s Manual

Table of Contents

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Thermo King T-500R Specifications

General IconGeneral
BrandThermo King
ModelT-500R
CategoryTrucks
LanguageEnglish

Summary

Introduction to Thermo King T-Series Manual

General Information and Service Recommendations

Basic operational guidance and service recommendations for the unit.

Thermo Assistance Contact and Support

Contact information for multi-lingual support and service.

Manufacturer Disclaimer and Warnings

Manufacturer's liability limitations and operating warnings.

First Aid and Safety Precautions

Refrigerant Safety and Handling

Precautions for refrigerant exposure and information.

General Safety Practices for Unit Operation

General safety practices for unit operation and maintenance.

Electrical Safety and Battery Handling

Hazards and procedures for electrical components and batteries.

Unit Description and Components

General Description and Design Features

Overview of the T-Series unit's purpose, capabilities, and design.

Unit Components and Options

Details on unit parts, engines, ELC, clutch, and optional features.

HMI Control Panel Types

Describes Standard vs. Premium HMI interfaces.

Specific Unit Models and Displays

Features of T-1200R Intermodal and Spectrum displays.

System Operation Features

Explains Cycle-Sentry, Defrost, and DAS system functions.

Electric Standby Operation

Details Model 50 standby capabilities and features.

Unit Protection Devices

Covers safety switches and sensors for unit integrity.

Standard TSR/TSR-3 HMI Controller Operation

Standard HMI Control Panel Overview

Introduction to the standard control interface and its layout.

Controller Features and Functions

Lists the capabilities and operations of the TSR/TSR-3 controller.

Display and Indicator Guide

Explains the HMI display segments, icons, and indicators.

Key Operations and Navigation

Describes the functions of the HMI keys for unit control.

Special Key Functions

Details High Speed Lock-Out, Defrost, and Pre-trip test initiation.

Multi-Temperature Display and Zone Indicators

How to interpret zone temperature readings on the display.

Engine and Electric Motor Starting

Procedures for starting diesel and electric motors.

Alarm Management and Codes

Understanding, displaying, and clearing unit alarms.

Pre-trip Test Procedures and Conditions

Guidance on performing and understanding pre-trip tests.

Checking Panel Software Revision and Serial Number

How to display unit software information.

Keypad Lockout Feature

Procedures for securing the control panel from tampering.

Premium HMI Controller Operation

Premium HMI Control Panel Overview

Introduction to the premium control interface and its layout.

Controller Features and Key Functions

Lists the capabilities and operations of the Premium HMI controller.

Turning the Unit On and Off

Describes startup and shutdown procedures for the unit.

Standard Display Modes

Explains the unit's default display and operating status indicators.

Zone Control Modes (SPECTRUM)

Operating units with multiple temperature zones.

Starting Diesel and Electric Engines

Procedures for starting the diesel and electric motors.

Main Menu Navigation (SPECTRUM)

Accessing and using the main menu options for unit control.

Mode Selection and Operation

Changing unit operating modes like CYCLE-SENTRY.

Alarm Types and Handling

Classifying and responding to different unit alarms.

Prevent and Shutdown Alarms

Understanding critical alarm conditions and their impact.

Alarm Code Notification and Clearing

How alarms are indicated, displayed, and resolved.

Datalogger and Hourmeter Functions

Accessing trip data and unit operating hours.

Mode Functions

Overview of available operating modes like Sleep Mode.

Selecting Cycle-Sentry or Continuous Mode

Switching between unit operational modes.

Selecting Sleep Mode

Using sleep mode for unit warm-up and battery charge.

Pre-trip Test Operations

Guidance on performing unit operational verification tests.

Diesel/Electric Mode Switching

Procedures for manual and automatic mode changes.

Adjust Brightness and Time Settings

Customizing display brightness and viewing time/date.

Care and Maintenance Procedures

Pre-Trip Inspection Checklist

Essential checks before operating the unit for refrigerated cargo.

After Start Inspection Checklist

Verifying proper unit operation after initial startup.

Loading Procedures and Cargo Inspection

Guidelines for safe cargo loading and box condition checks.

Enroute Inspections

Routine checks to be performed during unit operation.

Inspection and Service Schedules

Recommended maintenance intervals for unit reliability.

Thermo King Unit Warranty Information

Warranty Terms and Conditions

Details coverage period, limitations, and service requirements.

Technical Specifications

Engine Specifications

Details on engine models, fuel, oil, viscosity, and rpm.

Engine Clutch Specifications

Information on Hilliard clutch engagement and torque.

Refrigeration System Specifications

Details on compressor, refrigerant, and oil types.

Electrical Control System Specifications

Covers voltage, battery, and regulator settings.

Electric Heater Strips and Standby Power

Specs for optional heaters and power requirements.

Fuse Specifications

Details on fuse types, sizes, and their functions within the unit.

Electrical Components Specifications

Data on component current draw and resistance.

Electrical Standby Specifications

Horsepower, kilowatts, and load ratings for standby operation.

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