EasyManua.ls Logo

Thermo King TK 2.44 User Manual

Thermo King TK 2.44
112 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
Overhaul Manual
TK 2.44, 2.49, 3.66,
3.74, 3.88 and 3.95
TK 8312-2 (Rev. 1/97)
Copyright
©
1988 Thermo King Corp., Minneapolis, MN, U.S.A.
Printed in U.S.A.
Question and Answer IconNeed help?

Do you have a question about the Thermo King TK 2.44 and is the answer not in the manual?

Thermo King TK 2.44 Specifications

General IconGeneral
BrandThermo King
ModelTK 2.44
CategoryThermostat
LanguageEnglish

Summary

Engine Specifications

TK 2.44 & TK 3.66 Diesel Engine Specifications

Detailed specifications for TK 2.44 and TK 3.66 diesel engines, including general, valve train, and wear limits.

TK 2.49 & TK 3.74 Diesel Engine Specifications

Detailed specifications for TK 2.49 and TK 3.74 diesel engines, including general, valve train, and wear limits.

TK 3.88 Diesel Engine Specifications

Detailed specifications for the TK 3.88 diesel engine, covering general, valve train, and wear limit parameters.

TK 3.95 Diesel Engine Specifications

Detailed specifications for the TK 3.95 diesel engine, including general, valve train, and wear limit parameters.

Torque Values for TK 2.44 & TK 3.66 Engines

Torque specifications for various bolts and components used in TK 2.44 and TK 3.66 engines.

Torque Values for TK 2.49 & TK 3.74 Engines

Torque specifications for various bolts and components used in TK 2.49 and TK 3.74 engines.

Torque Values for TK 3.88 Engine

Torque specifications for various bolts and components used in the TK 3.88 diesel engine.

Torque Values for TK 3.95 Engine

Torque specifications for various bolts and components used in the TK 3.95 diesel engine.

Engine Disassembly Procedures

Engine Disassembly: Preparations and Initial Steps

Steps for preparing the engine and removing external components like starter, manifolds, and fuel system parts.

Engine Disassembly: Internal Component Removal

Procedures for removing internal engine parts such as rocker arms, valve stem caps, and cylinder heads.

Engine Disassembly: Crankshaft and Timing Gear Removal

Steps for removing the crankshaft, timing gears, and related components from the engine block.

Engine Disassembly: Piston and Connecting Rod Removal

Detailed steps for removing connecting rod caps, pistons, and connecting rod assemblies.

Inspection and Reconditioning

Cylinder Block Inspection and Measurement

Procedures for inspecting cylinder block for cracks, distortion, and measuring bores.

Cylinder Sleeve Installation Procedures

Instructions for boring, honing, and pressing cylinder sleeves into the block.

Camshaft and Crankshaft Bearing Inspection

Methods for measuring and inspecting camshaft and crankshaft bearing bores and inserts.

Crankshaft Journal and Deflection Checks

Procedures for measuring crankshaft journals and checking for deflection.

Piston and Ring Inspection and Measurement

Steps for measuring piston diameter, ring clearance, and inspecting pistons.

Connecting Rod and Bushing Inspection

Procedures for inspecting connecting rod bearing bores, bushings, twist, and parallelism.

Timing Gear and Camshaft Inspection

Inspection of timing gears, camshaft journals, cam lobes, and thrust plate for wear.

Valve Train Component Inspection

Procedures for inspecting valve guides, valves, valve seats, and valve springs.

Oil Pump and Manifold Inspection

Inspection of oil pump components and engine manifolds for wear and damage.

Engine Assembly Procedures

Engine Assembly: Precautions and General Steps

Key precautions and general guidelines for assembling the engine after component reconditioning.

Engine Assembly: Crankshaft and Bearing Installation

Steps for installing main bearing inserts, crankshaft, and thrust bearings.

Engine Assembly: Piston and Rod Assembly

Procedures for assembling pistons to connecting rods and installing piston rings.

Engine Assembly: Timing Gear and Oil Pump Installation

Steps for installing the timing gear housing, oil pump, and related components.

Engine Assembly: Cylinder Head and Valve Train Assembly

Instructions for installing the head gasket, cylinder head, push rods, and rocker arm assembly.

Lubrication System Operation

Lubrication System: Components and Oil Flow

Explanation of how the pressure lubrication system circulates oil through engine components.

Fuel System Maintenance and Adjustment

Fuel System: Components and Operation

Overview of the fuel system components and their basic functions.

Fuel System: Bleeding Air from System

Procedure for removing air from the fuel system to ensure proper operation.

Fuel System: Maximum Speed Stop Screw Adjustment

Instructions for adjusting the maximum engine speed stop screw.

Fuel System: Fuel Limit Screw Adjustment

Procedure for adjusting the fuel limit screw on the injection pump.

Fuel Injection Pump: Removal and Disassembly

Steps for removing and disassembling the fuel injection pump.

Fuel Injection Pump: Component Testing and Assembly

Testing and assembly procedures for injection pump components like plungers and delivery valves.

Injection Nozzles: Testing and Repair

Methods for testing and repairing fuel injection nozzles.

Electrical System Components

Electrical: Glow Plug Testing

Procedure for testing glow plugs using an ohmmeter for resistance.

Electrical: Starter Motor Disassembly and Inspection

Steps for disassembling the starter motor and inspecting its components.

Electrical: Starter Solenoid Testing and Assembly

Procedures for testing the starter solenoid and assembling the starter components.

Electrical: Starter No Load Test

Instructions for performing a no-load test on the starter.

Electrical: Fuel Solenoid Testing and Replacement

Procedure for testing the fuel solenoid's pull-in and hold-in coils and replacement steps.

Run In Procedures

Run In: Dynamometer Procedure

Steps for running in the engine on a dynamometer with varying loads and speeds.

Run In: Non-Dynamometer Procedure

Procedure for running in the engine on a test stand or in a vehicle without a dynamometer.

Run In: Valve Clearance Adjustment

Procedure for checking and adjusting valve clearances on two and three cylinder engines.

Run In: Compression Test Procedure

Steps for performing a compression test on engine cylinders to check performance.

Related product manuals