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Thermo King V-500 MAX-10 User Manual

Thermo King V-500 MAX-10
108 pages
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V-500 Series
TK 51859-1-MM (Rev. 1, 05/05)
Copyright© 2004 Thermo King Corp., Minneapolis, MN, USA.
Printed in USA.

Table of Contents

Questions and Answers:

Thermo King V-500 MAX-10 Specifications

General IconGeneral
BrandThermo King
ModelV-500 MAX-10
CategoryControl Unit
LanguageEnglish

Summary

Safety Precautions

General Practices

Outlines fundamental safety rules for operating and maintaining the unit, covering eye protection, electrical safety, and general handling.

Electrical Hazards

Highlights risks associated with electrical systems, especially microprocessor components, and outlines ESD prevention.

High Voltage Safety Procedures

Emphasizes extreme caution when working with high voltage, covering safe practices, tool usage, and emergency procedures.

Low Voltage Safety Guidelines

Warns about the dangers of low voltage circuits, particularly the risk of severe burns from high current shorts.

Specifications

Electrical System Specifications

Details fuse ratings, condenser fan motor specifications (voltage, RPM, current), evaporator fan motor specs, and coil electrical properties.

Refrigerant System Parameters

Lists refrigerant charge, defrost termination/cutout switch settings, and pressure parameters for R-134a and R-404A systems.

Compressor Specifications

Provides details on main compressor types, electrical compressor, system oil capacity, oil type, refrigerant, and defrost method.

Operating Instructions

In-Cab Control Box Operation Guide

Provides step-by-step instructions for displaying temperatures, setting setpoints, and operating the defrost mode.

Unit Operation Procedures

Details weekly pretrip inspections, unit starting procedures (engine/standby), after-start checks, loading, and post-load procedures.

Electrical Maintenance

In-Cab Control Box Troubleshooting

Offers troubleshooting steps for common issues with the M-13 and M-16 in-cab control boxes, including blank displays and cooling problems.

Refrigeration Maintenance

Refrigerant Charging Procedure

Provides a detailed, step-by-step guide for charging the refrigeration system with refrigerant, including evacuation and leak testing.

High Pressure Cutout Switch (HPCO)

Details the function and testing procedure for the HPCO switch, which protects the compressor from overpressure.

Low Pressure Cutout Switch (LPCO)

Explains the LPCO switch's role in preventing operation under low suction pressure and how to test it.

Compressor Maintenance

Compressor Installation Procedures

Provides comprehensive guidelines on compressor handling, storage, installation position, precautions, and mounting procedures.

Compressor Clutch Service

Explains how to test, remove, inspect, and install the compressor clutch, including specific tools and steps.

Over-the-Road Mechanical Diagnosis

Electric Standby Mechanical Diagnosis

Electric Standby Troubleshooting

Lists common conditions for electric standby operation failures and suggests possible causes and remedies for diagnosis.

Electric Standby Service Checks

Outlines specific checks for diagnosing issues with compressor operation and motor function in electric standby mode.

Refrigeration Diagnosis Chart

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