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Thermo Scientific 8600 Series User Manual

Thermo Scientific 8600 Series
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Model 8600 Series
-86C Ultra Low Temperature Freezer
Operating and Maintenance Manual
7038602 Rev. 5

Table of Contents

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Thermo Scientific 8600 Series Specifications

General IconGeneral
TypeUltra-Low Temperature Freezer
Temperature Range-50°C to -86°C
Defrost MethodManual
InsulationHigh-density polyurethane foam
Controller TypeMicroprocessor
Certifications/ComplianceCE, UL, CSA
ShelvesAdjustable shelves
Alarm SystemAudible and visual alarms for high/low temperature, power failure, door ajar, and system errors

Summary

Installation and Start-Up

Control Panel Keys, Displays & Indicators

Explains the function of control panel keys, displays, and indicators for operating the freezer.

Keypad Operation

Details how to navigate and operate the freezer using the keypad controls and modes.

Displays

Describes the system status and alarm messages shown in the message center.

Install the Freezer

Step-by-step guide for removing the freezer from its shipping pallet and preparing it for movement.

Choose the Location

Recommendations for selecting an appropriate environment for freezer placement and required clearances.

Install the Wall Bumpers

Instructions for installing the wall bumper parts included with the freezer.

Install the Shelves

Guidance on inserting shelf clips and placing shelves within the freezer cabinet.

RS-232 Communications

Information on the freezer's data communication interface and its default settings.

Remote Alarm Contacts and Analog Output

Details on connecting external alarm systems and configuring analog output signals.

Attach the Power Cord

Steps for securely connecting the power cord to the freezer unit.

Connect the Unit to Electrical Power

Instructions for connecting the freezer to a suitable electrical power source.

Freezer Start-Up

Guide to initiating the freezer's power sequence and checking initial system status.

Set the Operating Temperature

Instructions on how to adjust the main temperature set point for the freezer chamber.

Set the High Temperature Alarm

Procedure to configure the upper temperature limit that triggers an alarm.

Set the Low Temperature Alarm

Procedure to configure the lower temperature limit that triggers an alarm.

Access Code

Information on the default access code and how to modify it for security.

Run Mode

Describes the default operating mode and information displayed during normal freezer operation.

Calibrate

Calibrate the Control Probe

Steps to ensure accurate temperature readings by calibrating the main control probe.

Calibrate the Optional Sample Probe

Instructions for calibrating an optional probe to monitor sample temperatures.

Configuration

High Alarm Test

Procedure to test the functionality of the high temperature alarm system.

Low Alarm Test

Procedure to test the functionality of the low temperature alarm system.

System Battery Test

Guide on how to test the charge level of the freezer's internal battery.

Set an Access Code

Instructions for setting a passcode to control access to configuration modes.

RS485 Address

How to assign a unique address for RS485 communication with the freezer.

Back-Up System Type

Instructions for selecting the type of gas used by the backup system.

Alarms

Alarms Overview

General information about the freezer's alarm system and message center display.

Wrong Power Alarm

Troubleshooting steps for when the freezer detects an incorrect power source.

High Stage System Failure Alarm

Information on diagnosing and resolving high stage compressor and fan system failures.

Probe Failure Alarms

Explains alarms related to sensor failures and their impact on freezer operation.

Maintenance

Clean Cabinet Exterior

Routine cleaning instructions for the freezer's outer surfaces.

Clean Air Filter

Steps for cleaning the air filter to ensure proper ventilation and performance.

Clean the Condenser

Instructions for cleaning the condenser fins to maintain cooling efficiency.

Clean the Water-cooled Condenser

Procedure for cleaning the water-cooled condenser using a CIP process.

Defrost the Chamber

Procedure for safely defrosting the freezer chamber and cleaning the interior.

Clean the Door Gasket

Routine cleaning of the door gasket to prevent frost build-up and ensure a proper seal.

Vacuum Relief Port

Importance of maintaining the vacuum relief port to ensure easy door opening.

Replace the Battery(s)

Instructions for locating, replacing, and disposing of the freezer's batteries.

Prepare the Unit for Storage

Steps to prepare the freezer for extended periods of storage.

Factory Installed Options

BUS-Back-Up System

Details the function and operation of the built-in backup system for temperature maintenance.

Install Injection Assembly, Vent Stack and Solenoid

Steps for installing the gas injection components for the backup system.

Install the Temperature Probe

Guidance on properly installing an optional temperature probe for monitoring.

Connect the Probe/Solenoid Harness

Instructions for connecting the probe and solenoid to the BUS system.

BUS Control Panel

Explanation of the BUS control panel indicators and functions.

Set the Optional BUS Set Point

How to configure the temperature set point for the backup system.

Test the BUS

Procedure to verify the proper operation of the backup system after installation.

Disconnect the Fitting Assembly & Transfer Hose

Steps for safely disconnecting the backup system from its gas supply.

Install the Chart Paper

Instructions for loading chart paper into the optional chart recorder.

Change Recorder Temperature Range

How to select different temperature ranges for the chart recorder.

Calibrate the Chart Recorder

Procedure for calibrating the chart recorder against an accurate thermometer.

Datalogger

Information on the datalogger system for monitoring and documenting temperature data.

Water-cooled Condenser

Details on the water-cooled condenser option and its specifications.

Five Inner Door Option

Description of the five inner door option for enhanced sample organization.

Specifications

Model Specifications

Provides detailed technical specifications for various Model 8600 freezer units.

Safety Specifications

Outlines safety requirements including altitude, temperature, humidity, and voltage fluctuations.

Exploded Parts Drawings

Heat Exchanger Assembly Drawing

Visual breakdown of the heat exchanger assembly components.

Cabinet Assembly Drawings

Visual breakdown of the freezer cabinet components for identification and assembly.

Door Assembly Drawings

Visual breakdown of freezer door components, including single and double door types.

Base Assembly Drawing

Visual breakdown of the freezer base unit components.

Relay Enclosure Assembly Drawings

Visual breakdown of the relay enclosure assembly components.

Refrigeration Schematics

Refrigeration System Schematics

Diagrams illustrating the high and low temperature stage refrigeration circuits.

Electrical Schematics

Electrical System Schematics

Diagrams detailing the freezer's electrical connections, components, and wiring.

Warranty Information

ULT Freezer Warranty Details

Outlines the terms and conditions of the manufacturer's warranty for ULT freezer units.

International Dealer Warranty

Specific warranty terms for international dealers and distributors.

Appendix A Handling Liquid Nitrogen

Handling Liquid Nitrogen Safely

Provides essential safety guidelines for handling liquid nitrogen.

Introduction to Hazards

Explains the primary hazards associated with liquid nitrogen use.

Appendix B Handling Liquid CO2

Handling Liquid CO2 Safely

Offers safety instructions for storing and using liquid carbon dioxide.

Appendix C First Aid

First Aid Procedures

Provides immediate first aid steps for exposure to cryogenic materials or gases.

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