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Thermotron S Series - User Manual

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A Venturedyne, Ltd., Company
S/SM-Series
Environmental Test Chamber
Instruction Manual
Revision 8: April 29, 2021
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Summary

Important Safety Instructions

Safety Labels Overview

Review of DANGER, WARNING, and CAUTION labels on the chamber.

Pre-Operation Notes

Essential guidelines to follow before operating the test chamber.

Pre-Operation Warnings

Critical warnings regarding ventilation, gas systems, and flammable materials.

Pre-Operation Cautions

Humidity System Supply Water Requirements

Humidity System Water Usage

Table detailing water consumption rates for different chamber models.

Water Resistance Guidelines

Requirements for water resistance (ohm-cm) and cartridge capacity.

Chamber Capacity Specifications

Standard Chamber Capacity

Specifications for maximum floor, shelf, and total load capacity.

Performance Specifications

Temperature Parameters

Temperature range, uniformity, and control specifications.

Humidity Specifications

Humidity range, dry bulb, dew point, and control specifications.

Performance Capacity

Cooling and heating times for various temperature changes.

General Description of Systems

Chamber Electrical Systems

Overview of the chamber's electrical compartment and control transformer.

Chamber Environmental Systems

Description of air circulation, heating, cooling, and auxiliary cooling systems.

8200 Programmer;Controller Features

LIGHT Button Function

Operation of the LIGHT button on the 8200 display module.

Product Temperature Control (PTC)

How PTC controls product temperature versus air temperature.

Humidity Operation Settings

Configuration and operation of the humidity mode.

Control and Interface Systems

Control Channels Overview

Description of channels 1, 2, and 3 for temperature and humidity sensing.

Monitor Channels

How monitor channels provide additional temperature readings.

Computer Interface Options

Details on Network (TCP/IP) and Computer I/O communication.

Watlow Series L Temperature Limit

Function of the low limit switch for auxiliary cooling.

Section A: Installation Guide

Installation Instruction Overview

Overview of installation steps and applicable instructions.

Installation Safety and Warnings

General Installation Warnings

Warnings about high voltages, moving parts, and gas systems.

Installation Cautions

Cautions regarding equipment handling, electrical grounding, and compressor use.

Chamber Location and Setup

Location Requirements

Guidelines for choosing a suitable installation location for the chamber.

Setting Up Your Chamber

Step-by-step instructions for positioning and leveling the chamber.

Ancillary System Installation

Installing Port Gloves

Procedure for installing and removing port gloves to maintain seal.

Demineralized Water Supply Connection

Steps for directly connecting demineralized water to the humidity system.

Installing a Demineralizer

Installing a Water Purification System

Water and Air Systems Installation

Pressurized Water Recirculation System

Procedure for installing the water recirculation system.

Dry Air Purge System Connection

Steps for connecting the dry air purge system.

Gas System Installation (GN2, LN2, CO2)

Water Supply and Port Plugs

Installing Humidity Port Plugs

Method for properly installing port plugs for low humidity performance.

Condenser Water Supply Connection

Connecting the condenser water supply and drain lines.

Refrigeration and Electrical Installation

Installing Refrigeration Piping

Guidelines for qualified technicians installing refrigeration lines.

Installing Electrical Wiring

Procedures for connecting main power wiring to the chamber.

Starting Up the Chamber

Section B: Operation Guide

Operation Instructions Overview

Overview of the operation instructions and checked items.

Operation Safety and Cautions

General Operation Warnings

Warnings for safe operation, avoiding hazards, and product protection.

Operation Cautions

Cautions regarding compressor handling, operating limits, and product protection devices.

Performing a Test

Operating in Program Mode

Instructions for setting up and running tests using the programmer/controller.

Performing a Test (Manual Mode)

Operating in Manual Mode

Instructions for operating the chamber manually via the controller.

Operational Procedures and Troubleshooting

Electrical Power Management

How to connect and disconnect the main power supply to the chamber.

Using Port Gloves

Proper use of port gloves for handling products inside the chamber.

Troubleshooting Chamber Operation

Guidance on identifying and resetting safety devices when the chamber fails.

Section C: Preventive Maintenance Guide

Maintenance Task Overview

Overview of preventive maintenance tasks and recommended frequency.

Preventive Maintenance Safety and Cautions

General Maintenance Warnings

Warnings related to high voltages and performing maintenance.

Maintenance Cautions

Cautions regarding power disconnection and equipment handling during maintenance.

Refrigerant Charge and Condenser Maintenance

Checking Refrigerant Charge (R-23;R-508 B)

Procedure for checking refrigerant levels in R-23 or R-508B systems.

Checking Refrigerant Charge (R-404 A;R-449 A;R-507)

Procedure for checking refrigerant levels in R-404A, R-449A, R-507 systems.

Cleaning Air-Cooled Condenser

Steps for cleaning the condenser fins to ensure proper operation.

Water System and Chamber Interior Maintenance

Demineralizer Cartridge Maintenance

Procedure for checking and replacing the demineralizer cartridge.

Chamber Liner Maintenance

Guidelines for cleaning the chamber interior to prevent corrosion.

Water Filter and Vapor Generator Maintenance

Water Filter Maintenance

Procedure for changing the water filter to extend demineralizer life.

Draining the Vapor Generator

Steps for safely draining the vapor generator.

Air System and General Checks

Dry Air Purge Filter Maintenance

Procedure for checking and replacing the dry air purge filter.

Miscellaneous Checks

Routine checks including operating currents, connections, and door seals.

Compressor and Safety Switch Checks

Checking Compressor Oil Level

Procedure for checking the oil level in compatible compressor types.

Testing Safety Switches

Method for testing various safety switches to ensure proper function.

Advanced Refrigerant Checks

Checking R-23;R-508 B Charge with Manifold

Detailed procedure for checking refrigerant charge using a gauge manifold.

Refrigerant Pressure Checks

Checking R-404 A;R-449 A;R-507 Discharge Pressure

Procedure for checking discharge pressure for specific refrigerants.

Chamber Cleaning Procedures

Section D: Service Guide

Service Instruction Overview

Overview of common service procedures and professional help contacts.

Service Safety and Cautions

General Service Warnings

Warnings about high voltages, working with refrigerants, and qualified personnel.

Service Cautions

Cautions regarding electrical grounding, compressor damage, and power disconnection.

Resetting Safety Switches

Heat Link Replacement

Refrigeration System Service

Adding Refrigeration Oil

Procedure for adding oil to specific types of compressors.

Special Charging Instructions (R-404 A;R-449 A;R-507)

Key points for liquid charging R-404A, R-449A, and R-507 refrigerants.

Refrigerant Handling and Charging

Recovering Used Refrigerant

Procedure for collecting refrigerant as required by the Clean Air Act.

Charging R-23;R-508 B Refrigeration System

Detailed steps for charging the R-23 or R-508B refrigeration system.

Refrigerant Charging Procedures

Charging R-404 A;R-449 A;R-507 System

Steps for charging R-404A, R-449A, or R-507 systems during a pull-down.

Replacing a Circulator Fan Blade

Parts and Support Information

Recommended Spare Parts

List of high usage, low usage, and other recommended spare parts.

Contacting Thermotron for Assistance

Information required when contacting Thermotron for support.

Material Returns and Non-Thermotron Instruments

Returning Failed Parts or Instruments

Procedure for returning parts or instruments to Thermotron for repair/replacement.

Handling Non-Thermotron Instrument Failures

Guidance on contacting manufacturers for non-Thermotron instrument issues.

Glossary of Terms

Glossary A-P

Definitions of terms from Ambient to Port Plug.

Glossary of Terms (Continued)

Glossary Q-T

Definitions of terms from Product to Transducer.

Thermotron S Series Specifications

General IconGeneral
Temperature Range-70°C to +180°C
Humidity Range10% to 98% RH
Temperature Accuracy±0.3°C
Temperature Uniformity±0.5°C
Humidity Uniformity±2.0% RH
Power Supply208/230V
Humidity Accuracy±1.0% RH