EasyManua.ls Logo

Tiger WILDKAT JD6105-20E T4F User Manual

Tiger WILDKAT JD6105-20E T4F
238 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
JD6105-20E T4F
WILDKAT BOOM
TIGER REAR STOW SIDE BOOM MOWER
Current as of 03/01/2021
PARTS LISTING WITH
MOUNTING AND OPERATING
INSTRUCTIONS
Tiger Corporation
3301 N. Louise Ave.
Sioux Falls, SD 57107
1-800-843-6849
1-605-336-7900
www.tigermowers.com
06011048
Question and Answer IconNeed help?

Do you have a question about the Tiger WILDKAT JD6105-20E T4F and is the answer not in the manual?

Tiger WILDKAT JD6105-20E T4F Specifications

General IconGeneral
BrandTiger
ModelWILDKAT JD6105-20E T4F
CategoryTractor Accessories
LanguageEnglish

Summary

Safety

General Safety Instructions and Practices

Provides fundamental safety guidelines for operating and maintaining equipment. Covers operator awareness, precautions, and understanding of safety messages.

Operator Safety

Details essential safety practices for operators, including wearing PPE, visibility, ground speed, and tractor/mower operation.

Crushing Hazards

Highlights risks associated with falling off the tractor, equipment run-over, and crushing by falling wings or implements.

Connecting or Disconnecting Implement Safety

Provides safety instructions for connecting and disconnecting PTO drivelines and other implement components.

Thrown Objects Hazards

Addresses the danger of objects being thrown by rotary mowers, including bystander safety and area inspection.

Run Over Hazards

Covers safety measures to prevent serious injury or death from tractor or equipment run-over.

PTO Entanglement Hazards

Warns about the dangers of PTO drivelines and elements, emphasizing the need for proper shielding and maintenance.

Mower Blade Contact Hazards

Details safety precautions to avoid serious injury or death from contact with rotating mower blades.

High Pressure Oil Leak Hazard

Explains the risks of high-pressure hydraulic oil leaks, especially skin penetration, and necessary safety measures.

Electrical & Fire Hazards

Covers hazards related to electrical contact, overhead power lines, gas lines, and fire prevention guidelines.

Transporting Hazards

Outlines safety precautions for towing or transporting the equipment, including speed and tractor requirements.

Hazards with Maintenance of Implement

Details safety procedures and hazards to avoid when performing service, repairs, and maintenance on the implement.

Decal Location

Identifies the location of safety decals on the boom arm and provides information on replacement.

Federal Laws and Regulations

Explains relevant federal laws and regulations concerning employer and employee equipment operator safety.

Assembly

Tractor Preparation

Steps required to prepare the tractor before mounting the mower, including removing parts and adjusting wheels.

Driveshaft and Front Pump Mounting

Instructions for installing the driveshaft and mounting the front pump, including critical alignment checks.

Polycarbonate Safety Window

Guidance on replacing or shielding cab windows with polycarbonate safety windows.

Application of Loctite 2047

Detailed instructions on using Loctite 2047 for mower mainframe mounting bolts, including application and curing times.

Mainframe Installation

Steps for installing the mower mainframe to the tractor casting, ensuring proper alignment and hardware use.

Switchbox Wiring

Instructions for routing and connecting wires for the switchbox, including specific notes on power connections.

Weather-Pack / Metri-Pack Assembly

General instructions for assembling Weather-Pack and Metri-Pack connectors, emphasizing the use of specific tools.

Joystick and Switchbox Mounting

Details on mounting the switchbox and joystick to the tractor cab, including cable routing and sealant application.

Valve Mounting Bracket

Instructions for attaching the rear valve mounting bracket and plate, and securing the valve assembly.

Canbus Module Mount

Procedure for mounting the Canbus Controller bracket and module onto the tractor cab floor.

Hose and Wire Routing

Guidance on routing hoses and wires to the right rear wheel well, including clamp and zip tie usage.

EFS Adapter Harness

Information on connecting the EFS Canbus electronic lift valve to the wire harness using a short adapter harness.

Canbus Boom Joystick Control

Explanation of the electronic control valve, actuators, and joystick operation, including fault monitoring.

Continuous Duty Solenoid Switch

Instructions for mounting the solenoid switch and routing wires, including electrical connections and optional temperature gauge.

Rear Stow Side Flail Hose Routing

Procedure for routing hydraulic hoses for the rear stow side flail mower, emphasizing pinch prevention and hose cover installation.

Boom Hydraulic Diagram (Canbus EFS)

Provides a schematic diagram of the boom hydraulic system for Canbus EFS.

Filling Hydraulic Reservoir

Instructions for filling the hydraulic reservoir, emphasizing correct levels and safety precautions.

Wheel Well Hydraulic Tank Installation

Steps for installing the hydraulic tank in the wheel well, including fittings, filter gauge, and breather cap.

Wheel Spacers

Information on installing wheel spacers when mounting a boom mower.

Installing O-Ring Fittings

Guidance on installing straight, 45°, and 90° O-rings correctly with swivel bodies.

General Hose Installation

Refers to the Parts Section for detailed information on hoses and fittings.

Hose Covering

Instructions for securing hoses with zip ties and covering them with split hose for protection.

Temperature Gauge Mounting (Optional)

Details on mounting and connecting the optional temperature gauge to the hydraulic reservoir.

Wheel Weight Mounting

Instructions for mounting wheel weights on the rear left side wheel for tractor stability.

Axle Brace Installation

Procedure for installing axle braces to the rear axle and mainframe, including torque specifications.

Single Column Boomrest Mounting

Steps for mounting the single column boomrest and aligning it with the axle brace.

Main Boom Installation

Guidance on installing the boom swivel, main boom, and cylinder anchors, including travel lock installation.

Swivel Bracket Mounting

Instructions for mounting the boom swivel bracket onto the boom mounting bracket.

Final Preparation for Operation

Steps for final checks and preparation before operating the mower, including decal placement and hydraulic checks.

Mower Testing

Procedure for testing the mower's operation, including cylinder movement and bolt retorquing.

Operation

Operating Instructions

Overview of the Tiger Boom Mower's design, operator responsibilities, and general safety principles.

Operator Requirements

Details the qualifications and personal protective equipment (PPE) required for safe operation.

Tractor Requirements

Specifies necessary tractor features like ROPS, SMV emblem, lighting, and ballast for safe operation.

Getting on and off the Tractor

Provides safety instructions for mounting and dismounting the tractor, emphasizing stopping moving parts.

Starting the Tractor

Guides on understanding tractor controls and performing pre-start checks before ignition.

Connecting Attaching Heads to the Boom

Step-by-step instructions for attaching mower heads to the boom, including pivot brackets and pins.

Pre-Operation Inspection and Service

Highlights the importance of pre-operation checks for implements and tractors to ensure safe operation.

Boom Unit Pre-Operation Inspection and Service

Details the inspection and service required for the boom arm and head before operation.

Boom Arm Assembly

Inspection guidelines for boom arm sections, pins, bolts, nuts, and hydraulic cylinder installation.

Hydraulic Line Inspection

Procedure for checking hydraulic lines, cylinders, fittings, and valve mounting for leaks.

Hydraulic Pump/Oil Reservoir

Checks for oil reservoir level and condition, filter changes, and leaks related to the hydraulic pump.

Rotary Head Inspection

Inspection checklist for rotary mower heads, including blades, bolts, deflectors, and hydraulic lines.

Flail Head Inspection

Inspection guidelines for flail mower heads, covering blades, bolts, deflectors, rollers, and drive belts.

Cutting Component Inspection

Instructions for inspecting blade pans and assemblies for wear, damage, and proper replacement.

Tractor PRE-OPERATION Inspection

A checklist for pre-operation inspection of the tractor, covering lights, tires, brakes, fluids, and safety devices.

Boom PRE-OPERATION Inspection

A checklist for pre-operation inspection of the boom mower, covering manual, decals, frame, and hydraulic systems.

Cable Controlled Mowers

Explanation of control lever functions for cable-controlled mowers via decals near the control valve.

Switchbox

Details on the switchbox functions, including the safety shield lever and its operation.

Joystick Controlled Mowers

Information on joystick control for boom functions, including master switch operation and manual valve use.

Switch Box and Joystick Control

Diagrams illustrating switch box functions and joystick controller operations, including safety shield operation.

Joystick Control

Explains joystick movements for controlling various boom functions like main boom, secondary boom, and deck roll.

Driving the Tractor and Implement

Provides precautions for driving the tractor with an attached implement, emphasizing knowledge of controls and safety.

Brake and Differential Lock Setting

Guidance on proper tractor brake settings and the use of differential lock during operation.

Driving the Tractor and Boom

Instructions for safely driving the tractor and boom, including turning, slopes, and maintaining control.

Operating the Boom Unit and Attached Head

Comprehensive instructions for operating the boom unit and attached head, emphasizing safety and area awareness.

Foreign Debris Hazards/Overhead Obstructions

Addresses hazards from foreign debris and overhead obstructions, and procedures for inspecting and clearing areas.

Operating Speed and Ground Speed

Guidance on selecting appropriate operating speeds based on terrain, vegetation, and cut conditions.

Operating the Attached Mower Heads

Information on attaching and operating various mower heads for different vegetation control applications.

Mower Operation

General principles for operating rotary and flail mowers, including contact with objects and bystander safety.

50” & 60” Boom Rotary

Specific operational guidelines for 50” and 60” boom rotary brush mowers, including cutting capacity and engine speed.

50” Boom Flail

Operational details for the 50” boom flail mower, covering cutting capacity, shaft speed, and knife contact.

63” Boom Flail

Operational guidelines for the 63” boom flail mower, focusing on cutting grass and maintaining shaft speed.

Shutting Down the Attached Head- For Standard Equipment

Procedure for safely shutting down the attached mower head, including engine RPM and cutterhead disengagement.

Tractor, Boom, and Attached Head Storage

Recommended procedures for preparing and storing the tractor, boom, and attached head at the end of the season.

Transporting the Tractor and Implement

Guidance on safe transport practices for the tractor and implement between work locations.

Placing Boom Arm on Boom Arm Rest - For Standard Equipment

Instructions for placing the boom arm into its storage cradle rest support for transport.

Transporting on Public Roadways

Safety precautions for transporting the tractor and mower on public roads, including SMV emblems and lights.

Hauling the Tractor and Implement

Steps for safely hauling the tractor and implement on a truck or trailer, including load measurements and tie-down procedures.

Maintenance

General Instructions

Overview of the purpose of the maintenance section and the benefits of regular servicing for the Tiger Mower.

Maintenance Precautions

Important precautions to follow during maintenance, such as cleaning grease points and avoiding power grease guns.

Break in Period

Recommendations for the break-in period, including hydraulic fluid filter replacement and wheel lug re-torquing.

Maintenance of Crankshaft Adapter Assembly

Detailed procedures for replacing components of the crankshaft adapter assembly for rigid engine mount tractors.

Regular Maintenance

Outlines regular servicing intervals based on operation hours, referring to detailed maintenance instructions.

Weekly or Every 40 Hours

Maintenance tasks recommended weekly or every 40 hours of operation, such as lubricating the rotary spindle.

Weekly or Every 50 Hours

Maintenance tasks recommended weekly or every 50 hours, including changing hydraulic fluid filters.

Monthly or Every 150 Hours

Maintenance tasks recommended monthly or every 150 hours, such as checking hydraulic fluid level.

Yearly or Every 500 Hours

Maintenance tasks recommended yearly or every 500 hours, including changing filters and spindle grease.

Troubleshooting

Provides a guide to diagnose and resolve common issues with the mower, categorized by symptoms.

Torque for Standard Fasteners

Reference table for standard fastener torque specifications, including fine thread series and metric fasteners.

Lubrication Recommendations

Lists recommended lubricants for various tractor and mower components based on operating temperatures.

Detailed Maintenance

Provides in-depth instructions for specific maintenance tasks, such as filter replacement and greasing procedures.

Greasing Ground Roller Shaft-Flail

Instructions for greasing the ground roller shaft bearings on flail mowers, emphasizing proper quantity.

Tightening Knife Bolts and Disk Bolts

Specifies torque requirements for knife bolts and disk bolts, recommending daily tightening.

Greasing Points on Boom and Pivot

Locates grease zerks on the boom and pivot assembly for lubrication.

Greasing Spindle

Instructions for greasing the spindle fitting weekly or every 40 hours of use.

Tightening Spindle Bolts

Guidance on checking and retorquing spindle mounting bolts daily or every 8 hours.

Greasing Pump Drive Shaft Coupler

Procedure for greasing the pump drive shaft coupler, including checking end play and alignment.

Drive Shaft Yoke, U-Joint Stub Shaft

Instructions for greasing universal joints and slip yokes on the drive shaft.

Greasing the Boom Swivel

Locates grease zerks on the boom swivel boss and cylinder for lubrication.

Greasing Boom Cylinder(s) Pivot Points

Instructions for greasing pivot points on boom cylinders, emphasizing Lithium-Complex grease.

Ball Valves

Important safety note regarding ball valves at the hydraulic reservoir, stressing they must be open when re-starting.

Belt Tension Adjustment

Procedure for adjusting belt tension on the flail mower, including tensioner nut adjustments.

Adjusting RSS Flail Cut Height

Instructions for adjusting the cutting height of the Rear Side Stow flail head using roller shaft brackets.

Reversing Mower Rotation of RSS Flail Mowers

Steps for reversing mower rotation by switching motor hoses and installing the correct shields.

Blades

Guidance on inspecting mower blades for wear, damage, and balance, and proper replacement procedures.

Rotary Knife Replacement

Procedure for replacing rotary knives and disks, including torque specifications and thread locking agent use.

Replacement of Rotary Disk

Instructions for replacing rotary disks, emphasizing inspection for cracks and proper bolt torque.

Flail Blades Inspection

Daily inspection of flail blades for wear, damage, and deformation, with guidelines for replacement.

Blade Pins and D-Ring Inspection

Daily inspection of blade pins and D-rings for wear or damage, ensuring cotter pins are in place.

Boom Flail Knife Replacement

Procedure for replacing boom flail knives, including torque specifications and using new self-locking nuts.

The Spindle Assembly

Diagram for identification of spindle parts during servicing.

Bearing Installation

Step-by-step instructions for installing bearings into the spindle housing, including seal placement.

Bearing Adjustment

Procedure for adjusting spindle bearing end play using a dial indicator and torque specifications.

Boom Cylinder Removal and Replacement Instructions

Detailed instructions for safely removing and replacing boom cylinders, including pressure release and support.

Cuttershaft Bearing Replacement

Procedure for replacing cuttershaft bearings, including greasing protocols and set-screw installation.

Ground Roller Bearing Replacement

Instructions for replacing ground roller bearings, including greasing and alignment procedures.

Daily Maintenance Schedule

A checklist of daily or every 8-hour services, including pump driveshaft, pivot points, and hydraulic fittings.

Parts Section

Parts Ordering Guide

Instructions for ordering replacement parts, including necessary information and contact details.

Tractor Mount Kit

Exploded view and parts list for the tractor mount kit.

Tractor Mount Kit - Hydraulics

Exploded view and parts list for the hydraulic components of the tractor mount kit.

Electronic Proportional Lift Valve Mount

Exploded view and parts list for the electronic proportional lift valve mount assembly.

Joystick and Switchbox Mount

Exploded view and parts list for the joystick and switchbox mounting components.

Canbus Joystick Control

Exploded view and parts list for the Canbus joystick control system.

Canbus Electronic Lift Valve Switchbox

Exploded view and parts list for the Canbus electronic lift valve switchbox.

Canbus Joystick Electrical Troubleshooting

Flowchart for troubleshooting electrical issues related to the Canbus joystick system.

Canbus Electrical Schematic

Electrical schematic diagram for the Canbus system.

Cooler Mount

Exploded view and parts list for the cooler mount assembly.

Battery Relocation

Exploded view and parts list for the battery relocation kit.

Single Column Boomrest

Exploded view and parts list for the single column boomrest assembly.

Polycarbonate Safety Window

Exploded view and parts list for the polycarbonate safety window.

Wheel Spacer

Exploded view and parts list for the wheel spacer kit.

Wheel Weight

Exploded view and parts list for the wheel weight.

Boom Mount Kit

Exploded view and parts list for the boom mount kit.

Boom Assembly - Flail

Exploded view and parts list for the boom assembly - flail.

Boom Assembly - Rotary

Exploded view and parts list for the boom assembly - rotary.

60in Rotary Mower

Exploded view and parts list for the 60in rotary mower.

60in Rotary Disk and Knives

Exploded view and parts list for the 60in rotary mower disk and knives.

60in Blade Bar and Knives

Exploded view and parts list for the 60in mower blade bar and knives.

Rotary Mower Spindle Assembly

Exploded view and parts list for the rotary mower spindle assembly.

75in Flail - Standard Rotation

Exploded view and parts list for the 75in flail mower in standard rotation.

75in Flail - Reverse Rotation

Exploded view and parts list for the 75in flail mower in reverse rotation.

Flail Drive Assembly

Exploded view and parts list for the flail drive assembly.

Boom Pivot Assembly

Exploded view and parts list for the boom pivot assembly.

Slide Assembly

Exploded view and parts list for the slide assembly.

Hose Ring Assembly

Exploded view and parts list for the hose ring assembly.

2-1/2in X 30in Cylinder Breakdown

Exploded view and parts list for the 2-1/2in X 30in cylinder.

3in X 15in Cylinder Breakdown

Exploded view and parts list for the 3in X 15in cylinder.

4in X 14in Cylinder Breakdown

Exploded view and parts list for the 4in X 14in cylinder.

4in X 15in Cylinder Breakdown

Exploded view and parts list for the 4in X 15in cylinder.

Front Pump Breakdown

Exploded view and parts list for the front pump assembly.

Rotary Motor Breakdown

Exploded view and parts list for the rotary motor assembly.

Flail Motor Breakdown

Exploded view and parts list for the flail motor assembly.

Cooler Assembly - Option

Exploded view and parts list for the optional cooler assembly.

Reservoir Tank Filter Assembly

Exploded view and parts list for the reservoir tank filter assembly.

Pump and Grill Guard Options

Exploded view and parts list for pump and grill guard options.

Manual Lift Valve Switch Box

Exploded view and parts list for the manual lift valve switch box.

Manual Lift Valve Switch Box Schematic

Schematic diagram for the manual lift valve switch box.

Electronic Lift Valve Switch Box

Exploded view and parts list for the electronic lift valve switch box.

Electronic Lift Valve Schematic

Schematic diagram for the electronic lift valve system.

Solenoid Switch Box and Wiring

Diagram of the solenoid switch box and its wiring connections.

Brake Valve Assembly

Exploded view and parts list for the brake valve assembly.

Brake Valve Hydraulic Schematic

Hydraulic schematic diagram for the brake valve system.

Electrical Troubleshooting Guide

Flowchart to guide troubleshooting of electrical issues with the joystick system.

Hydraulic Troubleshooting Guide

Flowchart to guide troubleshooting of hydraulic issues related to mower operation.

Troubleshooting

Boom Operation Not Responding to Joystick Movement

Troubleshooting steps for joystick control issues, including checking electronic and hydraulic systems.

Electronic Inspection

Guidance on performing electronic inspections, including checking voltage and signal continuity.

Hydraulic Inspection

Steps for inspecting hydraulic systems, including pressure checks, spool movement, and solenoid valve checks.

Fire Suppression System

Fire Suppression 3-Point Mount

Exploded view and parts list for the fire suppression system 3-point mount.

Fire Suppression Front Mount

Exploded view and parts list for the fire suppression system front mount.

Fire Suppression System Electrical Schematic

Electrical schematic diagram for the fire suppression system.

Wetcut Section

Wetcut 50 Gallon Tank - 3Pnt Mount

Exploded view and parts list for the 50-gallon Wetcut tank 3-point mount.

Wetcut 100 or 150 Gallon Tank - 3Pnt Mount

Exploded view and parts list for the 100 or 150-gallon Wetcut tank 3-point mount.

Wetcut 3Pnt Plumbing - 50in Mowers

Plumbing diagram and parts list for Wetcut 3-point systems on 50in mowers.

Wetcut 3Pnt Plumbing - Large Mowers

Plumbing diagram and parts list for Wetcut 3-point systems on large mowers.

Wetcut Front Plumbing - 50in Mowers

Plumbing diagram and parts list for Wetcut front systems on 50in mowers.

Wetcut Front Plumbing - Large Mowers

Plumbing diagram and parts list for Wetcut front systems on large mowers.

Wetcut 50in Sprayer Head Assembly

Exploded view and parts list for the Wetcut 50in sprayer head assembly.

Wetcut 60in Sprayer Head Assembly

Exploded view and parts list for the Wetcut 60in sprayer head assembly.

Wetcut Cables

Diagram and description of cables used in Wetcut systems.

Warranty Section

Warranty Information

Details the warranty coverage, duration, limitations, and exclusions for Tiger equipment.

One Last Word