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Introduction to the repair manual, its scope, and recommended usage.
Key engine parameters, transmission, and power unit details.
Frame, suspension, wheels, brakes, electrical components, and dimensions.
Specified torque values and routine inspection tasks.
List of common spare parts and their recommended replacement intervals.
Guidelines for gaskets, seals, O-rings, and bearings.
Torque values for engine, frame, and related assemblies.
Spark plug, valve clearance, carburetor idle, and air cleaner service.
Clutch, drive chain, brake, and wheel maintenance.
System diagram, oil level check, and oil filter cleaning.
Instructions for removing, disassembling, and installing the oil pump.
System warnings, throttle valve, and carburetor procedures.
Float valve inspection, float level check, and fuel petcock service.
Overview of engine removal, capacity, and torque specifications.
Removal, disassembly, inspection, and assembly of cylinder head components.
Procedures for valve guides, valve seats, and grinding.
How to perform a cylinder compression test and interpret results.
Specifications for cylinder bore, piston, rings, and connecting rod.
Steps for removing and installing cylinder and piston components.
Specifications, troubleshooting, and service procedures.
Procedures for assembling and installing the clutch.
Overview and procedures for alternator and cam chain tensioner.
Crankcase separation, crankshaft inspection, and transmission disassembly.
Service procedures for the kick starter and shift drum/forks.
Fuse, battery, instruments, and lighting service.
Steps for preparing and charging maintenance-free batteries.
Schematic, service info, and CDI unit inspection.
Procedures for inspecting ignition coils and testing alternator.
Common engine complaints like compression, spark, fuel, and noise issues.
Problems with carburetor starting/idling and electrical systems.
Issues related to battery performance and lighting systems.
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General