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Toomey Earthmovers 4500B User Manual

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PROUD MANUFACTURERS OF THE TOOMEY SCRAPERS
ISSUE A
JULY 2018
USER HANDBOOK
SAFETY INFORMATION
SPECIFICATIONS
ASSEMBLY INSTRUCTIONS
MAINTENANCE REQUIREMENTS
SPARE PARTS
TOOMEY EARTHMOVERS
Shed 2 168 Loves Road Alberton, QLD. 4207
, Australia
Phone: (+61)427 182 796
Original Instructions

Table of Contents

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Toomey Earthmovers 4500B Specifications

General IconGeneral
BrandToomey Earthmovers
Model4500B
CategoryFarm Equipment
LanguageEnglish

Summary

1 Thank You

1.1 Manufacturer Information

Details about the manufacturer, AG Laser & GPS Pty Ltd.

1.2 Your Distributor

Information required for after-sales support and distributor details.

1 Introduction

1.1 Overview

Describes the main sub-assemblies and features of the Toomey scraper.

1.2 Conventions Used

Explains directional conventions for understanding the manual.

1.3 Serial Number

Details the location and importance of the machine's identification plate.

2 Safety

2.1 Overview

Introduces the importance of reading and understanding the manual for safe operation.

2.1.1 Warning

Highlights the risks of incorrect usage and the operator's responsibility for safety.

2.1.2 Meaning of Signs

Explains the meaning of danger, warning, and caution decals on the machine.

2.1.3 Meaning of Symbols

Explains the general warning symbol and its significance in the manual.

2.2 Securing the Machine

Provides guidance on how to secure the machine safely.

2.2.1 Lifting Points

Details lifting points for the assembled machine and sub-assemblies.

2.2.2 Tie down Points

Shows primary tie-down points for anchoring the scraper during transport.

2.3 Safe Operation

Outlines essential rules for operating the scraper safely.

2.3.1 Rules for Safe Operation

Lists critical safety practices for operators, including pre-operation checks and behavior.

2.3.2 Operator Training

Emphasizes the need for proper training and operator competency for safe machine operation.

2.4 Dangerous Situations

Lists hazardous situations and necessary actions to take.

2.4.1 High Pressure Hydraulic Fluid Leak

Warns about high-pressure fluid leaks and safety precautions.

2.4.2 Accumulator

Explains the accumulator's function and potential hazards.

2.4.3 Storage and disposal of waste

Advises on proper handling of waste materials for environmental safety.

2.4.4 Working near hydraulic circuits

Warns about fire hazards when working near hydraulic systems.

2.4.5 Machine Startup

Safety procedures before starting the machine.

2.4.6 Falling Objects

Advises on removing debris to prevent hazards and damage.

2.4.7 Pinch or Crush

Highlights risks of crushing and pinching from machine parts.

2.5 Safety Equipment

Lists essential safety equipment and clothing for operators.

2.6 Decals

Illustrates and explains various safety decals found on the machine.

2.7 Safety Locks

Describes the safety lockout system for apron and ripper bar.

2.8 Pre Start Checklist

A comprehensive checklist for pre-operation inspection of the scraper.

3 Specifications

3.1 Scraper Specifications

Lists key technical specifications for the Toomey 4500B scraper.

3.2 Environmental Conditions

Specifies operational temperature and humidity ranges.

3.3 Hydraulic Specifications

Outlines specifications for hydraulic fluid and operating temperature.

3.4 Tractor Specifications

Guides on selecting a tractor and avoiding overloading.

4 Equipment Assembly

4.1 Required Equipment

Lists the minimum tools and equipment needed for scraper assembly.

4.2 Assembly Procedure

Provides step-by-step instructions for assembling the scraper.

5 Using the Scraper

5.1 Coupling/Uncoupling Scraper Hitch

Detailed procedure for safely connecting and disconnecting the scraper hitch.

5.2 Loading

Explains the method for efficient material loading with the scraper.

5.3 Unloading

Explains the dual-action ejection method for unloading material.

5.4 Operating Conditions

Advises on operating the machine on slopes and emergency procedures.

5.5 Transporting the Scraper

Guidelines for safely transporting the scraper using a vehicle.

6 Maintenance Requirements

6.1 Summary

Overview of maintenance needs, highlighting grease-free bearings and inspection requirements.

6.2 Initial Maintenance Requirement

Initial checks for grease in hitch and hubs after assembly.

6.2.1 Wheel Hubs

Procedure for greasing the wheel hubs to ensure longevity.

6.2.2 Swivel Hitch

Instructions for greasing the swivel hitch.

6.2.3 Rocker Bearing Lock Nuts

Procedure for inspecting and tightening rocker bearing lock nuts.

6.3 Maintenance Intervals

Guidelines for regular maintenance tasks and schedules.

6.4 Inspection Intervals

Defines recommended intervals for inspecting key components.

7 Appendix

7.1 Screw Fastener Torques

Provides torque values for metric and imperial fasteners.

7.2 Tightening Torque for Hydraulic Components

Lists torque values for JIC flare and UNO hydraulic fittings.

7.3 Spare parts

Introduction to spare and replacement components for hydraulic systems.

7.4 COSHH Datasheets

Indicates that COSHH datasheets are available.

8 Notes