Toro Greensmaster 3120 - Service and Repairs; General Precautions for Removing and Installing the Hydraulic System Components

ServiceandRepairs
GeneralPrecautionsforRemovingandInstallingtheHydraulic
SystemComponents
BeforeRepairingorReplacingtheComponents
1.Beforeremovinganypartsfromthehydraulicsystem,parkthemachineona
levelsurface,lowerthecuttingunits,turntheengineOFF ,settheparking
brake,andremovethekeyfromthekeyswitch.
2.Cleanthemachinebeforeyoudisconnect,remove,ordisassemblethe
hydrauliccomponents.
Note:Cleanlinessisnecessarywheneveryouworkonthehydraulic
equipment.Ensurethatyoucleanthehydrauliccomponents,hoses,
connections,andttings.
3.Labelallthedisconnectedhydrauliclinesandhosesforproperinstallation
afterrepairsarecompleted.
4.Notethepositionofthehydraulicttings(especiallyelbowttings)onthe
hydrauliccomponentsbeforeremoval.
Note:Marktheparts,ifnecessarybeforeremovalandensurethattheyare
alignedproperlywheninstallingthehydraulicttings,hoses,andtubes.
WARNING
Beforedisconnectingordoinganyworkonthehydraulicsystem,
releaseallthepressureinthesystem;refertoRelievingPressure
fromtheHydraulicSystem(page4–4).
5.Thehydraulicuidmaybehot.Becarefulwhenyouloosenandremove
thehydraulicsystemcomponents.
6.Installcleancapsorplugsonthehydrauliclines,hydraulicttings,and
componentsthatareleftopenorexposedtopreventhydraulicsystem
contamination.Captheopeningassoonasthelineorportisexposed.
AfterRepairingorReplacingtheComponents
1.Checkthehydraulic-uidlevelinthehydraulictankandaddcorrectquantity
ofuidifnecessary.Usethehydraulicuidsthatarespeciedinthetraction
unitOperator'sManual.
IMPORTANT
Drainandllthehydraulic-systemtankandchangethehydraulic
uidltersifthecomponentfailureissevereorthesystemis
contaminated;refertothetractionunitOperator’sManual.
2.LubricatetheO-ringsandsealswithcleanhydraulicuidbeforeinstalling
thehydrauliccomponents.
3.Removeallthecapsorplugsfromthehydraulictubes,hydraulicttings,and
componentsbeforeconnectingthemagain.
4.Usepropertighteningprocedureswheninstallingthehydraulichosesand
ttings;refertoInstallingHydraulicHosesandTubes(O-RingFaceSeal)
Greensmaster3120
Page4–71
HydraulicSystem:ServiceandRepairs
17230SLRevC