Reelmaster 5010 Series
Cutting Units (Rev. C)
Page 7 -- 23
Reel Assembly Removal (Fig. 26)
1. Positionmachineonacleanandlevelsurface,lower
cuttingunits,stopengine,engageparkingbrakeandre-
move key from the ignition switch.
2. Remove the cutting unitfromthe machineandplace
on a flat work area.
3. IfcuttingunitisequippedwithacounterweightonLH
side plate (as shown in Figure 26), remove the two (2)
capscrewssecuringthecounterweighttothesideplate.
Remove counter weight from the cutting unit. Remove
and discard o--ring from counter weight.
4. Ifcuttingunitisequippedwithanoptionalgroomeror
rear roller brush, remove components for those options
fromlefthandsideplateofcutting unit.SeeServiceand
Repairs section of Chapter 8 -- Groomer for information
on groomer. See Rear Roller Brush in the Service and
Repairs section of this chapter for information on rear
roller brush.
5. Remove the bedbar pivot bolt and washers from the
LH side plate.
6. Loosenfastenersthatsecurefrontandrearrollersto
LHsideplate(seeFrontRollerRemovalandRearRoller
Removal in this section).
7. Remove cap screw and flat washer that secure rear
grass shield to LH side plate (Fig. 27).
8. Remove flange head screw that secures support
tube, frame spacer and carrier frame to LH side plate
(Fig. 27).
NOTE: Thereelbearingsandgreasesealsarepressfit
on the cutting reel shaft and should remain on the reel
when removing the LH side plate.
NOTE: Side plates on 5” cutting reel attach to cutting
unit frame with two (2) shoulder bolts and flange nuts.
Sideplateson7”cuttingreelusethree(3)shoulderbolts
and flange nuts.
9. Removeshoulderbolts(item8)andflangenuts(item
24) that secure the LH side plate to the cutting unit
frame.RemovetheLHsideplatefromthereelshaft,roll-
ers, bedbar and cutting unit frame.
CAUTION
Contact with the reel, bedknife or other cutting
unit parts can result in personal injury. Use
heavy gloves when removing the cutting reel.
10.Carefully slide the cutting reel with bearings, grease
seals and splined inserts from the RH side plate.
11.Inspect and service cutting reel assembly as re-
quired (see Reel Assembly Service in this section).
1. Carrier frame
2. Shim (if equipped)
3. Support tube
4. Frame spacer
5. Flat washer
6. Cap screw
7. Flange head screw
8. Rear grass shield
9. LH side plate
Figure 27
1
3
2
6
8
4
7
5
15 to 19 ft--lb
(20to25N--m)
27 to 33 ft--lb
(37to44N--m)
Loctite #242
9
4
Reel Assembly Installation (Fig. 26)
1. Thoroughly clean side plates and other cutting unit
components. Inspect side plates for wear or damage
and replace if needed.
NOTE: Check that grease seals on c utting reel shaft
areflushto 0.060” (1.5 mm) away from retainingringon
reel shaft. If necessary, adjust position of grease seals
to allow proper clearance.
2. Make sure that grease s eals and bearings are prop-
erly greased and positioned on cutting reel (see Reel
Assembly Service in this section). Apply thin coat of
grease to outside of grease seals and bearings on cut-
ting reel to ease reel installation. Also, apply grease to
bearing bores and threads in side plates.
CAUTION
Contact with the reel, bedknife or other cutting
unit parts can result in personal injury. Use
heavy gloves when installing the cutting reel.
Cutting
Units
To Next Page
Loading...
