3
Torque Specifications
NOTE: Torque specifications have the following tol-
erances:
* w/Blue Loctite #243 ** w/Red Loctite #271
*** w/Green Loctite #270 **** w/“Patch-Lock”
CRANKSHAFT (500)
Connecting Rod (small end) (max)
20.021 mm
Connecting Rod (big end side-to-side)
(max)
0.7 mm
Connecting Rod (big end width)
21.95-22.00 mm
Connecting Rod (small end deflection)
(max)
3.0 mm
Crankshaft (web-to-web)
60.9 mm
Crankshaft Runout (max)
0.03 mm
CRANKSHAFT 700)
Connecting Rod (small end inside (max)
(diameter)
23.021 mm
Connecting Rod (big end side-to-side)(min) 0.6 mm
Connecting Rod @ 150 mm (max)
(small end deflection)
0.3 mm
Crankshaft (web-to-web) (min) 71 mm
Crankshaft Runout (max) 0.03 mm
CAMSHAFT AND CYLINDER HEAD (500)
Cam Lobe Height (min) (intake)
(exhaust)
34.71 mm
34.48 mm
Camshaft Journal Holder(right & center)
Inside Diameter (left)
22.01-22.04 mm
17.51-17.54 mm
Camshaft Journal Outside(right & center)
Diameter (left)
17.466-17.480 mm
21.966- 21.980 mm
Camshaft Runout (max) 0.03 mm
Cylinder Head/Cover Distortion (max) 0.05 mm
CAMSHAFT AND CYLINDER HEAD (700)
Cam Lobe Height (min) 33.53 mm
Camshaft Journal Oil Clearance (max) 0.04 mm
Camshaft Runout (max) 0.05 mm
Cylinder Head/Cover Distortion (max) 0.05 mm
Torque (ft-lb) Tolerance
0-15 ±20%
16-39 ±15%
40+ ±10%
EXHAUST COMPONENTS
Part Part Bolted To
Torque
ft-lb N-m
Exhaust Pipe Cylinder Head
20 27
Spark Arrester Muffler
50
in.-lb
5
O2 Sensor Exhaust Pipe
19 26
BRAKE COMPONENTS
Brake Disc** Hub
15 20
Brake Hose Caliper
20 27
Brake Hose Master Cylinder
20 27
Master Cylinder Frame
25 34
Caliper**** Knuckle
20 27
Rear Driveline **** Rear Differential
12 16
ELECTRICAL COMPONENTS
Coil* Frame
811
DRIVE TRAIN COMPONENTS
Part Part Bolted To
Torque
ft-lb N-m
Rear Differential/Gear Case Frame
38 48
Front Engine Mounting
Bracket
Frame
45 61
Rear Engine Mounting Bracket Frame
45 61
Engine Mounting Through-Bolt Frame
40 54
Front Differential Frame/Differential Bracket
38 52
Rear Output Flange Rear Driven Flange
40 54
Input Shaft Assembly Gear Case Housing
23 31
Pinion Housing Differential Housing
23 31
Secondary Shaft Bearing
Housing
Crankcase
28 38
Rear Cradle Frame
25 34
Driveshaft (Front/Rear) Engine
20 27
Shift Cable Bracket Engine
811
Front Input Drive Flange Front Dr ive Yoke Flange
20 27
Differential Housing Cover*** Differential Housing
23 31
Thrust Button** Gear Case Cover
811
Drive Bevel Gear Nut*** Shaft
87 118
Lock Collar Differential Housing
125 170
Hub Nut Front/Rear Shaft/Axle (min)
200 272
Oil Drain Plug Front Differential - Rear
Drive
45
in.-lb
5
Oil Fill Plug Front Differential - Rear
Drive
16 22
Oil Drain Plug Engine
16 22
Wheel (Aluminum) Hub
80 108
Wheel (Steel) Hub
40 54
STEERING COMPONENTS
Steering Wheel** Steering Wheel Shaft
25 34
Steering Wheel Shaft*** Intermediate Shaft (Upper)
31 42
Intermediate Shaft (Lower)*** Steering Pinion Shaft
36 49
Rack and Pinion Assembly Frame
35 48
Tie Rod Rack
37 50
Tie Rod End** Knuckle
30 41
Jam Nut Tie Rod End
10 14
Intermediate Shaft Coupler Intermediate Shaft
31 42
Steering Shaft Housing (6
mm)
Frame
811
Steering Shaft Housing (8
mm)
Frame
20 27
CHASSIS/ROPS ASSEMBLY
Shift Axle Support Frame
48
in.-lb
5
Front/Rear ROPS Tube Arm Rest/Steering Support
35 48
Top ROPS Support Front/Rear ROPS Tubes
35 48
Rear ROPS Tube Lower ROPS Support
35 48
Shift Cable Shift Arm Stud
834
Shift Cable Mounting/Adjuster Shift Cable
20 27
Cargo Box Hinge Cargo Box Frame
20 27
Side Panel/Spacer Cargo Box Frame
25 34
Tilt Pivot Bushing Cargo Box Frame
15 20
Latch Striker Cargo Box Liner
60
in.-lb
7
SUSPENSION COMPONENTS
A-Arm Frame
35 48
Knuckle Ball Joint
35 48
Shock Absorber Frame/Upper A-Arm
35 48
Shock Absorber (Front) Lower A-Arm
20 27
Shock Absorber (Rear) Lower A-Arm
35 48
Knuckle A-Arm
35 48
Sway Bar Bracket (Rear) Frame
35 48
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