56
FI570
2. Thoroughly clean the rotor/flywheel; then install the
new clutch and secure with the cap screws after
applying a drop of red Loctite #271 to the threads.
Tighten to 26 ft-lb using a crisscross pattern. Make
sure the one-way bearing is installed with the
notches directed away from the rotor/flywheel.
FI576A
FI578
REPLACING STARTER GEAR
BEARING
1. Support the starter clutch gear in a press making sure
to support the hub around the entire circumference;
then using a suitable bearing driver, press the bearing
from the gear.
FI583
2. Thoroughly clean the gear hub; then apply a drop of
green Loctite #620 to the bearing outer race and
press into the gear hub until even with the lower
chamfer radius.
FI580
INSPECTING STATOR/MAGNETO
COVER ASSEMBLY
1. Inspect the stator for b urned or discolored wiring, broken
or missing hold-do wn clips, or loose cap screws.
2. Inspect the bearings in the magneto housing for discolor-
ation, roughness when rotated, and secure fit in bearing
bores.
3. Inspect the oil pressure relief valv e for evidence of metal
chips or contamination. Do not disassemble the valve.
FI588
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