4
ENGINE/TRANSMISSION (500)
Part Part Bolted To
Torque
ft-lb N-m
Clutch Shoe** Crankshaft
147 199
Clutch Cover/Housing Assembly Crankcase
811
Crankcase Half (6 mm) Crankcase Half
10 13.5
Crankcase Half (8 mm) Crankcase Half
21 28
Cylinder Nut Crankcase Half
811
Cylinder Head (Cap Screw) Crankcase
28 38
Cylinder Head Nut Cylinder
20 27
Cylinder Head Cover Cylinder Head
811
Oil Pump Drive Gear** Crankshaft
63 86
Driven Pulley Nut** Driveshaft
147 199
Ground Wire Engine
811
Rotor/Flywheel Nut Crankshaft
107 146
Cam Sprocket** Camshaft
11 15
Valve Adjuster Jam Nut Valve Adjuster
7 9.5
Starter Motor** Crankcase
811
Oil Fitting Engine
811
Starter One-Way Clutch** Rotor/Flywheel
26 35
Oil Pump** Crankcase
811
Movable Drive Face Nut** Clutch Shaft
147 199
Output Shaft Flange Nut Output Shaft
59 80
Cam Chain Tensioner Guide Cylinder
11 15
Valve Inspection Cover Cylinder Head Cover
811
Cam Chain Tensioner Cylinder
10 13.5
Magneto Cover Crankcase
811
Water Pump Cover/Housing Magneto Cover
811
Water Pump Drive Gear Crankshaft
28 38
Air Filter Frame
12 16
Oil Strainer Cap Crankcase
10 13.5
V-belt Cover Crankcase
811
ENGINE/TRANSMISSION (700)
Part Part Bolted To
Torque
ft-lb N-m
Clutch Shoe** Crankshaft
221 300
Clutch Cover/Housing Assem-
bly
Crankcase
811
Crankcase Half (6 mm) Crankcase Half
10 13.5
Crankcase Half (8 mm) Crankcase Half
20 27
Cylinder Head (Cap Screw) Crankcase
40 54
Cylinder Head Nut (6 mm) Cylinder
811
Cylinder Head Nut (8 mm) Cylinder
18 24
Valve Cover Cylinder Head
811
Driven Pulley Nut Driveshaft
162 220
Movable Drive Face Nut** Driveshaft
165 224
Ground Wire Engine
811
Magneto Cover Crankcase
811
Crankshaft Spacer Crankshaft
28 38
Oil Pump** Crankcase
811
Oil Pump Drive Gear** Crank Balancer Shaft
62 84
Output Shaft Flange Nut** Output Shaft
62 84
One-Way Clutch** Rotor/Flywheel
26 35
Outer Magneto Cover Side Cover
811
Magneto Rotor Nut** Crankshaft
105 143
Cam Sprocket** Camshaft
11 15
Speed Sensor Housing Crankcase
811
V-Belt Cover Crankcase
811
Output Yoke Nut** Secondary Driven Output
Shaft
74 100
Output Shaft Flange Yoke/
Nut**
Output Shaft
59 80
Secondary Shaft Bearing
Housing
Crankcase Half
28 38
Stator Coil* Magneto Cover
13 18
Intake Manifold Boot Clamp Intake Boot
30 in.-
lb
3.4
Water Pump Engine
811
Oil Strainer Cap Crankcase
10 13.5
Air Filter Frame
12 16
Shift Cam Plate** Camshaft
811
Crankshaft Bushing Crankshaft
25 34