Toro Z Master 7500-D Series

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Z Master 7500-D Series Service Manual

March 2018 - Digital Edition

Table of Contents

SAFETY

Safety

Table of Contents

Icons ....................................................................................................................................... 1-2

Think Safety First .................................................................................................................. 1-2

Additional Safety ................................................................................................................... 1-5

Main Page

Safety5
Additional Safety9
Specifications10
General Specifications11
Torque Specifications13
Fastener Identification13
Inch Series Bolts and Screws13
Metric Bolts and Screws13
Equivalents and Conversions17
Decimal and Millimeter Equivalents17
U.S. to Metric Conversions18
Troubleshooting19
Engine23
Yanmar Engine Replacement29
Chassis54
Chassis Exploded View56
Caster Fork Assembly and Bearing62
Caster Wheel Assembly Replacement67
Left Tank Cover70
Right Tank Cover72
Fuel Tank74
Seat76
Front Seat Mount78
Motion Control Damper82
Motion Control Assembly85
Adjusting the Motion Control Neutral Lock Pivot88
Roll over Protection System (ROPS)89
Engine Cover93
Deck95
Deck System Exploded View 197
Deck Replacement108
Belt Replacement114
Gearbox Replacement117
Deck Hydraulics (Deck Fold Cylinder)118
Deck Wings121
Spindle Assembly Rebuild125
Drive System Exploded View 1133
Drive System Exploded View 2135
Wheel Motor Exploded View136
Releasing Pressure from the Hydraulic System137
- Release the Hydraulic Pressure from the Traction Circuit137
- Release the Hydraulic Pressure from the Lift Circuit137
Drive System138
- Removal138
- Installation143
Wheel Motor Replacement144
- Removal144
- Installation145
Use the Following Procedure to Prime the Hydraulic Pumps146
Priming the Hydraulic Pumps146
Flushing the Hydraulic System147
Charging the Hydraulic System148
60/72 In. Hydraulic Schematic150
In. Hydraulic Schematic151
- Electrical152
- Electrical System Exploded View 1154
- Electrical System Exploded View 2155
- General Information156
- Fuse Block and Fuses157
- Testing157
- Ignition Switch Wiring Connections158
- Key/Ignition Switch158
- Testing158
- Control Module159
- Testing159
- Operator’s Presence Switch (Seat Switch)160
- Testing160
- Neutral Switch - Left and Right161
- Parking Brake Switch162
- Starter Solenoid163
- Testing163
- PTO Switch164
- Testing164
- Deck Lift - Lower Switch165
- PTO Solenoid Valve Coil166
- Testing166
- Fusible Link Harness167
- Deck Limit Switch (96 In. Deck Only)168
- Testing168
- Testing169
- TVS Diode169
- 37 HP Electrical Wiring Schematic170
- 60/72 In. Electrical Wiring Schematic171
- 96 In. Electrical Wiring Schematic172
- 60/72 In. Hydraulic Schematic173
- 96 In. Hydraulic Schematic174

Toro Z Master 7500-D Series - Safety

Table of Contents

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