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Toshiba MJ-1104 User Manual

Toshiba MJ-1104
282 pages
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SERVICE MANUAL
FINISHER
MJ-1103/1104
Model: MJ-1103/1104
Publish Date: August 2008
File No. SME070020C0
R070921E5300-TTEC
Ver03_2009-06

Table of Contents

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Toshiba MJ-1104 Specifications

General IconGeneral
TypeFinisher
ModelMJ-1104
BrandToshiba
Number of Bins1
Output Capacity500 sheets
FunctionStapling
Paper SizeA3, A4, A5, B4, B5
Stapling ModesCorner
Sheet SizeA3

Summary

Trademarks and Copyright Information

General Precautions for Installation, Servicing, and Maintenance

Specifications, Accessories, and Consumables

Product Specifications

Technical specifications of the finisher, including paper handling and dimensions.

Included Accessories

List of optional accessories provided with the finisher unit.

Consumable Parts

Information about staple cartridges and other consumable parts.

General Description of the Finisher

Main Components Overview

Identification of the primary physical parts of the finisher unit.

Sectional Views of the Finisher

Visual breakdown of the finisher's internal units and mechanisms.

Electric Parts Layout

Diagram showing the placement of electrical components and sensors.

Symbols and Functions of Components

Explanation of symbols and the functions of various motors, solenoids, and clutches.

Signal Block Diagrams

Signal block diagrams illustrating the Finisher and Saddle sections' control systems.

Interface Signal Descriptions

Explanation of the serial communication signals used between the equipment and the finisher.

Description of Operations

Basic Operations

Explanation of fundamental operating modes like simple stack and job offset.

Operational Flow Charts

Flowcharts illustrating the operational sequence for different modes.

Circuit Descriptions for Finisher Section

Detailed description of the electrical circuits within the finisher section.

Disassembly and Installation Procedures

Cover Removal and Installation

Steps for removing and installing covers like the stationary and movable trays.

Finisher Section Unit Disassembly

Procedures for disassembling and installing internal units in the finisher section.

Saddle Section Unit Disassembly

Procedures for disassembling and installing internal units in the saddle stitch section.

Finisher Section Roller Removal

Steps for removing and installing rollers in the finisher section.

Saddle Section Roller Removal

Steps for removing and installing rollers in the saddle stitch section.

Finisher Section Motor Replacement

Procedures for disassembling and installing motors in the finisher section.

Saddle Section Motor Replacement

Procedures for disassembling and installing motors in the saddle stitch section.

Solenoid and Clutch Replacement

Steps for removing and installing solenoids and clutches.

Finisher Section Sensor/Switch Replacement

Procedures for disassembling and installing sensors and switches in the finisher.

Saddle Section Sensor/Switch Replacement

Procedures for disassembling and installing sensors and switches in the saddle section.

PC Board and Discharge Brush Replacement

Steps for replacing PC boards and discharge brushes.

Movable Tray Lowering Procedure

Specific procedure for lowering the movable tray without full disassembly.

Adjustments and Calibration

Alignment Position Adjustment

Detailed steps to adjust the paper alignment position for various paper sizes.

Stapling Position Adjustment

Steps to adjust the stapling position for different paper types and sides.

Saddle Unit Stapling/Folding Adjustment

Adjustment procedures for stapling and folding positions in the saddle stitch unit.

Saddle Stitch Skew Adjustment

Procedure to correct any tilt or skew in the saddle stitching process.

Troubleshooting Guide

Paper Transport Jams

Troubleshooting steps for paper jams in various sections of the finisher.

Saddle Stitch Paper Jams

Specific troubleshooting for paper jams within the saddle stitch finisher section.

Other Error Codes

Information on resolving other types of errors, including stapler and communication issues.

Preventive Maintenance and Firmware Update

Maintenance and Inspection Points

Checklist and procedures for regular maintenance tasks and inspection points.

Firmware Update Procedures

Instructions for updating the firmware of the control boards.

Electric Circuit Diagrams

Finisher Control PC Board Harness Diagram

Diagrams illustrating the wiring harnesses connecting various components.

Circuit Diagrams for PC Boards

Detailed circuit diagrams for the finisher, interface, and saddle control PC boards.

PC Board Layouts

Visual representations of the main PC boards used in the system.