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TOYODenki ed64sp User Manual

TOYODenki ed64sp
117 pages
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Table of Contents

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TOYODenki ed64sp Specifications

General IconGeneral
BrandTOYODenki
Modeled64sp
CategoryInverter
LanguageEnglish

Summary

Preface

Safety Precautions and Warnings

General Safety Precautions

General safety warnings and precautions to be observed before installation and operation.

Wiring Safety Precautions

Specific safety precautions related to electrical wiring and connections.

Operation Safety Precautions

Safety measures and warnings during the operation of the inverter.

Maintenance and Inspection Safety

Safety guidelines for maintenance, inspection, and replacement of inverter parts.

Chapter 1: Guides Before Use

Handling and Acceptance Inspection

Procedures for handling the inverter and initial acceptance inspection of contents and accessories.

Front Cover Opening Procedure

Step-by-step instructions for safely opening the front cover of the inverter unit.

Installation Site Selection

Guidelines for selecting an appropriate installation location for the inverter unit.

Installation Method

Instructions on the correct method for installing the inverter unit.

Wiring Precautions

Important considerations and cautions for wiring the inverter correctly.

Circuit Composition Overview

Diagram and explanation of the inverter's electrical circuit composition.

Terminal Specifications

Detailed specifications for all terminals on the inverter unit.

Chapter 2: Operation of ED64sp

Pre-Operation Confirmation

Steps to confirm before operating the ED64sp inverter, including control modes and auto-tuning.

DIP Switch Settings

Explanation of DIP switch functions on the control P.C. Board and their impact on operation.

Console Panel (SET64) Functions

Overview of the functions and operation keys of the SET64 console panel.

Setting Data Readout/Writing

Procedure for reading and writing function setting data using the console panel.

Monitor Data Selection

How to select and display various monitoring data items on the console panel.

Operation by SET64

Detailed steps for operating the inverter using the SET64 console panel.

Auto-Tuning Modes

Selection guide for different auto-tuning modes for motor setup.

Test Operation Methods

Procedures for testing the inverter's operation with the motor.

Inverter Control Mode Alteration

How to change the inverter's control mode and related power source operations.

P.C. Board Replacement Procedures

Steps for operating the inverter during and after P.C. Board replacement.

Chapter 3: Explanation of Function Setting Items

Basic Setting Items Overview

Explanation of basic setting items for operation speed and acceleration/deceleration times.

Setting Item A: Motor Parameters

Details on setting motor parameters like minimum speed, rated values, and PG pulse.

Setting Item B: Operation Mode Selection

Configuration options for programmed operation modes, stop modes, and jog functions.

Setting Item C: Multifunction Input/Output

Configuration of multifunction inputs and outputs for various control signals.

Setting Item D: Accel/Decel Times

Settings for acceleration/deceleration times, speed jump, and MRH functions.

Setting Item E: Torque and Speed Control

Parameters for torque limiting, torque command modes, and speed control (ASR).

Setting Item F: Protection Functions

Configuration of built-in DB, overspeed, overload, and other protection functions.

Setting Item G: Analog I/O and Gain Adjustment

Settings for analog inputs, outputs, speed command characteristics, and gain adjustments.

Setting Item H: Programmed Operation

Configuration of preset speed commands, programmed operation modes, and times.

Setting Item I: Droop Control & Machine Loss

Settings for droop control and machine loss compensation.

Setting Item J: Communication Options

Selection and configuration of communication options like OPCN-1, ASY64, DNET64, and PBUS64.

Setting Item L: 2nd Motor and Speed Control

Parameters for the second motor, its auto-tuning, and speed control settings.

Setting Item N: Monitor Settings

Settings for monitoring the inverter's internal data via analog or console display.

Setting Item P: Super Block Constant

Configuration for the super block constant setting area.

Chapter 4: Peripheral Devices and Options

Selection Guide for Peripherals

Guidance on selecting appropriate peripheral devices for the inverter.

Input/Output Devices and Wiring

Specifications for input/output devices and wiring, including circuit breakers and contactors.

AC Reactor Options

Information on AC reactors, their types, dimensions, and applications.

Noise Filter Options

Details on noise filters, including types, CE marking compliance, and dimensions.

Common Mode Reactors

Specifications and dimensions for common mode reactors.

DC Reactor Options

Information on DC reactors, their types, dimensions, and installation cautions.

Sine Wave Converter and DB Unit

Details on VF61R Sine wave converters and Dynamic Brake (DB) units.

Dynamic Brake Circuit Connection

Connection examples for dynamic brake circuits, including built-in and separate DB units.

Chapter 5: Function-up Options

Extension Cables

Specifications for extension cables, including lengths for connection.

Isolated Input Card (IO64)

Details on the IO64 isolated input card for analog signals.

Isolated Output Card (IO64)

Details on the IO64 isolated output card for analog signals.

Motor Temperature Compensation (T/V61V)

Information on the T/V61V option for motor temperature compensation.

Chapter 6: Communication System Options

OPCN-1 (JPCN-1) Compliance

Details on OPCN-1 compliance for communication with upper system and personal computer.

ASY64: RS232C/RS485 Communication

Information on ASY64 compliance for start-stop synchronous serial communication.

DNET64: DeviceNet Compliance

Details on DNET64 compliance for DeviceNet network connection.

PBUS64: PROFIBUS Compliance

Information on PBUS64 compliance for PROFIBUS communication.

Chapter 7: System-up Options

HC Function

Description of the HC function, including numerical operation and input/output connection.

Sequence (PLC) Function

Explanation of the Sequence (PLC) function for editing sequences and controlling operations.

Trace Back Monitor Function

Function for monitoring the status of trace back and analyzing errors.

Trend Monitor Function

Function to display signal sequence, operation command, and status on personal computer.

Console Data Set Function

Function for performing read/write of console settings and data.

Chapter 8: Maintenance Inspection

ED64sp Protection Display and Troubleshooting

Guide to understanding ED64sp protection displays and troubleshooting common issues.

Periodical Inspection Procedures

Guidelines for regular inspections to ensure optimal performance and reliability.

Insulation Resistance Test

Procedure for testing the insulation resistance of the inverter's main circuit.

Chapter 9: Standard Specifications

Common Specifications

General specifications for ED64sp series inverters including performance and control.

Table of Inverter Types

Corresponding types of ED64sp inverters for 190V and 400V classes.

Table of Capacities

Detailed capacity tables for 200V and 400V class inverters.

Outline Dimensions

Dimensional drawings and specifications for ED64sp inverter models.

DC Reactor Specifications

Specifications and external dimensions for optional DC Reactors.

Chapter 10: Inquiry Information

Information for Inquiries

Necessary information to provide when making inquiries about products or issues.

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