DISASSEMBLY
1. REMOVE CLUTCH RELEASE FORK AND BEARING
HINT:
At the time of reassembly, refer to the following item. Apply molybdenum disulphide lithium base grease
(See INSTALLATION ).
2. 4WD:
REMOVE TRANSFER ASSEMBLY
a. Remove the 2 bolts.
Sealant:
Part No. 08833-00080, THREE BOND 1344, LOCTITE 242 or equivalent
Torque: 78.4 N.m (800 kgf.cm, 58 ft.lbf)
b. Remove the 6 nuts.
Torque:
78.4 N.m (800 kgf.cm, 58 ft.lbf) for 17 mm nut
29.4 N.m (300 kgf.cm, 22 ft.lbf) for 14 mm nut
c. Using a plastic hammer, remove the transfer assembly from the transaxle.
HINT:
At the time of reassembly, refer to the following item.
Shift into the 4th gear, and install the transfer assembly while turning the input shaft of the
transaxle.
It is possible to apply FIPG either transaxle side or transfer side. In addition, be sure to apply
it on the center of the seal.
FIPG:
Part No. 08826-00100, THREE BOND 1281 or equivalent
2005 Toyota RAV4
2005 TRANSMISSION Manual Transaxle - RAV4
Microsoft
Tuesday, July 21, 2009 9:47:22 AM Page 28 © 2005 Mitchell Repair Information Company, LLC.
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