EasyManua.ls Logo

Toyota FJ GSJ10 User Manual

Toyota FJ GSJ10
52 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
2005 TOYOTA MOTOR CORPORATION
All rights reserved. This book may not be repro-
duced or copied, in whole or in part, without the
written permission of Toyota Motor Corporation.
First Printing: Dec. 22, 2005 01-051222-00
FOREWORD
To assist you in your service activities, this manual explains the main characteristics of the new FJ Cruiser
in particular providing a technical explanation of the construction and operation of new mechanism and new
technology used.
Applicable models: GSJ10, GSJ15 series
This manual is divided into 3 sections.
1. New Model Outline - Explanation of the product to give a general understanding of its features.
2. Technical Description -Technical explanation of the construction and operation of each new system and
component.
3. Appendix - Major technical specifications of the vehicle.
CAUTION, NOTICE, REFERENCE and NOTE are used in the following ways:
CAUTION
A potentially hazardous situation which could result in injury if instructions are
ignored.
NOTICE Damage to the vehicle or components may occur if instructions are ignored.
REFERENCE Explains the theory behind mechanisms and techniques.
NOTE Notes or comments not included under the above 3 titles.
For detailed service specifications and repair procedures, refer to the following Repair Manuals:
Manual Name
Pub. No.
2007 FJ Cruiser Repair Manual
2007 FJ Cruiser Electrical Wiring Diagram
RM0240U
EM0240U
All information contained herein is the most up-to-date at the time of publication. We reserve the right to
make changes without prior notice.
Question and Answer IconNeed help?

Do you have a question about the Toyota FJ GSJ10 and is the answer not in the manual?

Toyota FJ GSJ10 Specifications

General IconGeneral
BrandToyota
ModelFJ GSJ10
CategoryAutomobile
LanguageEnglish

Summary

New Model Outline

Exterior Appearance

Explains the exterior design and visual features of the vehicle.

Model Code

Details the coding system used to define vehicle specifications and configurations.

Model Line-Up

Presents a table of vehicle configurations based on destination, engine, and transmission.

Front View

Describes the design elements of the front exterior, referencing the FJ-40 series.

Rear View

Details the rear exterior design, highlighting rugged features for off-road use.

Side View

Explains the design aspects of the vehicle's side profile and door configuration.

Exterior Color

Details exterior paint colors, associated part numbers, and color names.

Tire & Disc Wheel

Specifies tire size, wheel dimensions, materials, and design options.

Interior

Interior Design

Describes the cabin's flexible space and functional design, focusing on the instrument panel and door trim.

Interior Color

Lists interior color options, their corresponding color numbers, and applicable parts.

Equipment

Audio System

Describes the available audio systems, head unit designs, speaker configurations, and connectivity.

Speaker Layout

Illustrates the placement of speakers throughout the vehicle, including the box woofer.

Speaker Specification

Provides details on speaker size, impedance, input rating, and manufacturer for each component.

Ceiling Speaker with Exciter

Explains the features of the ceiling speaker utilizing roof headlining as a diaphragm for enhanced sound.

Intuitive Parking Assist System

Details how the parking assist system informs the driver of distances using warning buzzers.

Power Outlet Socket

Describes the AC 115V 400W power outlet socket and its output limitations.

Seat

Explains the use of water-repellent and waterproof fabric for seat surfaces and its properties.

Performance

Power Train

Introduces the vehicle's engine specifications, focusing on the 1GR-FE engine.

Transmission

Details the gear ratios for manual (RA61F) and automatic (A750E, A750F) transmissions.

Transfer (4WD Models)

Explains the types of 4WD transfer systems, their gear ratios, and differential types.

Chassis

Suspension

Describes the front and rear suspension types, including wishbone and link coil designs.

Steering

Details the hydraulic power steering system and wheel types.

Brake

Details brake types, rotor sizes, booster, and control systems for different models.

Safety

SRS Airbag System

Explains the function and types of SRS airbags for frontal and side impact protection.

Environment

Recycling

Highlights the use of recyclable materials like TSOP for environmental sustainability.

Recycling of Interior Materials

Details the use of TSOP material in the vehicle's interior components for recyclability.

Dimensions

Engine

1GR-FE Engine Overview

Provides an overview of the 1GR-FE engine's V6 configuration and key technologies.

Engine Specification

Lists detailed engine specifications including displacement, output, torque, and capacities.

Valve Timing

Illustrates the valve timing angles and operation range for the VVT-i system.

Performance Curve

Presents engine output and torque curves as a function of engine speed.

Features of 1GR-FE Engine

Details engine features contributing to performance, reliability, noise reduction, and emissions.

Engine Proper Details

Covers cylinder head covers, gaskets, and other core engine components.

Cylinder Head Cover

Describes the aluminum cylinder head covers and the oil filler extension for serviceability.

Cylinder Head Gasket

Explains the use of steel-laminate gaskets and shims for improved sealing and durability.

Cylinder Head

Details the aluminum cylinder head, pentroof combustion chamber, and port designs.

Cylinder Block

Describes the aluminum alloy cylinder block, bank angle, offset, and bore pitch.

Piston

Details the aluminum alloy pistons, their head shape, skirt coating, and commonality.

Connecting Rod and Bearing

Explains forged connecting rods, knock pins, and micro-grooved aluminum bearings.

Crankshaft

Describes the steel crankshaft, its journals, balance weights, and roll-finished fillets.

Crankshaft Bearing and Cap

Details aluminum crankshaft bearings with micro-grooves and bearing caps.

Crankshaft Pulley

Explains the crankshaft pulley with torsional damper rubber for noise reduction.

Oil Pan

Describes the aluminum and steel oil pans, integrated oil passages, and rigidity.

Valve Mechanism General

Describes how camshafts are driven, VVT-i controller, and shimless valve lifters.

Camshaft

Details cast iron alloy camshafts, oil passages for VVT-i, and timing rotors.

Timing Chain and Tensioner

Explains timing chains, roller pitches, lubrication, and chain tensioner mechanisms.

Timing Chain Cover

Describes the integrated timing chain cover for cooling, lubrication, and weight reduction.

Lubrication System General

Details the pressurized lubrication circuit, oil filter, and cycloid rotor type oil pump.

Oil Pump

Describes the oil pump's assembly patterns for improved serviceability and crankshaft mounting.

Oil Jet

Explains oil jets for piston cooling/lubrication with check valves to maintain pressure.

Oil Filter Bracket

Details the oil filter bracket placement for easy replacement and oil catch design.

Cooling System General

Describes the pressurized cooling system, thermostat with bypass, and viscous fan.

Water Pump

Explains the water pump's volute chambers for uniform coolant circulation to cylinder banks.

Cooling Fan

Details the viscous coupling fan with bimetal control for three-stage speed adjustment.

TOYOTA Genuine SLLC

Specifies the use and maintenance intervals for TOYOTA Genuine Super Long Life Coolant.

Intake and Exhaust System General

Describes throttle body, ETCS-i, ACIS, intake air chamber, and exhaust manifold materials.

Air Cleaner

Explains the full-fabric air cleaner element and charcoal filter for evaporative emissions.

Throttle Body

Details the cable-less throttle body with integrated sensor and DC motor control.

Intake Air Chamber

Describes the intake air chamber with ACIS actuator for intake pipe length control.

Intake Manifold

Explains the two-piece intake manifold sealed with gasket and adhesive.

Exhaust Manifold

Details stainless steel exhaust manifolds with integrated TWCs for weight and emissions.

Exhaust Pipe

Explains the stainless steel exhaust pipe with integrated TWC and ball joint for noise reduction.

Fuel System General

Describes the fuel return system, fuel cut control, plastic delivery pipes, and ORVR system.

Fuel Tank

Details the multi-layer plastic fuel tank construction and recyclable materials.

Ignition System General

Explains the Direct Ignition System (DIS) and its advantages over distributors.

Ignition Coil

Describes the DIS ignition coils, integrated igniters, and spark plug caps.

Spark Plug

Details the long-reach type spark plugs and their contribution to cooling system performance.

Related product manuals