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Toyota HINO 338 Series User Manual

Toyota HINO 338 Series
219 pages
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HINO MOTORS SALES U.S.A. INC.
WORKSHOP MANUAL
HINO 145, 165, 185, 238,
268, 338

Questions and Answers:

Toyota HINO 338 Series Specifications

General IconGeneral
BrandToyota
ModelHINO 338 Series
CategoryTrucks
LanguageEnglish

Summary

SUSPENSION

LEAF SUSPENSION ASSEMBLY

AIR SUSPENSION ASSEMBLY

CHASSIS FRAME

REPAIRS

Details methods for frame alignment, crack repair, and general frame straightening.

CAB

CAB ASSEMBLY

TROUBLESHOOTING

Addresses common issues with hood tilting and door operation, providing possible causes and remedies.

INSPECTION AND REPAIR

Outlines inspection procedures for mounting rubber deformation and overall cab damage or cracks.

DOOR

OVERHAUL

Provides detailed procedures for overhauling the door, including removal of regulator handle, trim, window, and lock.

RECOVERY AND REPLENISHMENT OF REFRIGERANT

RECOVERING THE REFRIGERANT (HFC134A)

Details the procedure for safely recovering refrigerant from the air conditioning system.

REPLENISHING THE REFRIGERANT (HFC134A)

Explains the process for replenishing refrigerant, including vacuum formation and airtightness checks.

MAINTENANCE

ELECTRICAL EQUIPMEMT

ELECTRICAL PARTS

Provides data and specifications for the electrical system, including voltage rating and bulb wattage.

TROUBLESHOOTING

Addresses electrical system issues, covering starting, head light, and turn signal circuits.

TAIL AND LICENSE PLATE LIGHT CIRCUIT

Discusses troubleshooting for tail and license plate lights not functioning, covering bulbs, fuses, and relays.

RELAY (TYPE, NAME AND INSPECTION)

Details various relay types, their names, and inspection procedures involving voltage application and continuity checks.

HANDLING PRECAUTION

Provides critical safety warnings and precautions for handling vehicle batteries, including explosion hazards and acid contact.

POWER SUPPLY CIRCUIT

Details inspection procedures for the power supply circuit, focusing on fusible link blocks and fuse blocks.

ENGINE STARTING CIRCUIT

Covers inspection procedures for the starter switch and starter relay.

HEAD LIGHT CIRCUIT

Explains how to inspect the combination switch for head light functions, including continuity checks.

TURN SIGNAL, HAZARD, STOP CLEARANCE, TAIL AND LICENSE PLATE LIGHT CIRCUIT

Covers inspection procedures for turn signals, hazard lights, stop lights, clearance lights, tail lights, and license plate lights.

GAUGE, METER AND WARNING CIRCUIT

Details inspection procedures for various gauges and sensors, including fuel, coolant temperature, air pressure, and speedometer.

HYDRO MAX BRAKE CONTROLLER INSPECTION

Covers the inspection of the HYDRO MAX brake controller, buzzer, and motor relay, checking operation under various conditions.

CHECK THE OPERATION OF THE COOLANT LEVEL WARNING CONTROLLER

Details how to check the coolant level warning controller's operation based on sensor resistance and voltage.

INSPECTION AND ADJUSTMENT

Covers inspection and adjustment procedures for the pulse adjust computer and related systems.

ADJUSTMENT OF PULSE ADJUST COMPUTER

Provides instructions for connecting the input tool and adjusting the pulse adjust computer for speedometer compensation.

ELECTRIC WIRE

ENGINE STARTING CIRCUIT 1 MODELS EQUIPPED WITH EATON FS SERIES MTM, AISIN A450 ATM AND ALLISON LCT2000/2400 ATM

Details the wiring for engine starting circuits in models with Eaton FS, AISIN A450, and Allison LCT2000/2400 transmissions.

ENGINE STARTING CIRCUIT 2 MODELS EQUIPPED WITH ALLISON MD3060P ATM

Details the wiring for engine starting circuits in models with Allison MD3060P ATM.

METER CIRCUIT (CAB SIDE)

Provides the wiring diagram for meters and gauges located on the cab side, including speed sensors and oil pressure switches.

METER CIRCUIT (CHASSIS SIDE)

Provides the wiring diagram for meters and gauges located on the chassis side, including ECU connections and sensors.

HEAD LIGHT AND TAIL LIGHT CIRCUIT (WITH DAYTIME RUNNING LIGHT)

Details the wiring for head lights, tail lights, and daytime running lights, including switch and relay connections.

STOP AND TURN LIGHT CIRCUIT

Provides the wiring diagram for stop lights and turn signals, including controller, switches, and bulb connections.

COMMON RAIL CIRCUIT 1 (CAB SIDE) MODELS EQUIPPED WITH 6 CYLINDER ENGINE

Provides the wiring diagram for the common rail circuit on the cab side for 6-cylinder engines.

COMMON RAIL CIRCUIT 2 (CHASSIS SIDE) MODELS EQUIPPED WITH 4 CYLINDER ENGINE

Details the wiring diagram for the common rail circuit on the chassis side for 4-cylinder engines.

COMMON RAIL CIRCUIT 2 (CAB SIDE) MODELS EQUIPPED WITH 4 CYLINDER ENGINE

Details the wiring diagram for the common rail circuit on the cab side for 4-cylinder engines.

AUTOMATIC TRANSMISSION CIRCUIT 1 EQUIPPED WITH AISIN A450 ATM

Details the wiring diagram for the automatic transmission circuit with AISIN A450 ATM, showing ECU and sensor connections.

AUTOMATIC TRANSMISSION CIRCUIT 2 EQUIPPED WITH ALLISON LCT2400/2000 ATM

Provides the wiring diagram for the automatic transmission circuit with Allison LCT2400/2000 ATM, showing ECU and component connections.

AUTOMATIC TRANSMISSION CIRCUIT 3 EQUIPPED WITH ALLISON MD3060P ATM

Details the wiring diagram for the automatic transmission circuit with Allison MD3060P ATM, showing ECU and component connections.

ABS CIRCUIT 1 FULL AIR BRAKE

Provides the wiring diagram for the ABS circuit in full air brake systems, showing ECU and sensor connections.

ABS CIRCUIT 2 HYDRO MAX BRAKE

Details the wiring diagram for the ABS circuit in Hydro Max brake systems, illustrating ECU and component connections.

HYDRO MAX SYSTEM CIRCUIT

Provides the wiring diagram for the Hydro Max system, including monitor module, motor relay, and pump connections.

CAN COMMUNICATION CIRCUIT

Provides the wiring diagram for the CAN communication circuit, illustrating connections between ECUs and the CAN bus.

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