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Toyota Prius ZVW41 Series User Manual

Toyota Prius ZVW41 Series
30 pages
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Gasoline-Electric
Hybrid Synergy Drive
ZVW41 Series
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Toyota Prius ZVW41 Series Specifications

General IconGeneral
BrandToyota
ModelPrius ZVW41 Series
CategoryAutomobile
LanguageEnglish

Summary

Foreword

Safe Handling of Toyota Prius V

Guide to educate and assist dismantlers in safe handling of Prius V, including high voltage electrical systems and safeguards.

Hybrid Synergy Drive Operation

Hybrid Vehicle (HV) Battery Pack and Auxiliary Battery

HV Battery Pack Details

Details the HV battery pack's sealed NiMH modules, voltage (201.6V), dimensions, weight, and electrolyte.

High Voltage Safety

High Voltage Safety System

Details the high voltage safety system, including fuses, relays, insulation, and ground-fault monitoring.

WARNING: High Voltage System

A critical warning that the high voltage system may remain powered for up to 10 minutes after shutdown, advising against touching components.

Service Plug Grip

Explains how to cut the high-voltage circuit by removing the service plug grip.

Precaution to be observed when dismantling the vehicle

Dismantling Precautions

General precautions for dismantling, emphasizing the high voltage system may remain powered and advising against touching components.

Spills

Dismantling the vehicle

Shutting Off Ignition and Disconnecting Battery

Instructions to shut off ignition, remove deck boards and auxiliary boxes, and disconnect the auxiliary battery negative terminal.

Removing the Service Plug Grip

Steps to remove the service plug grip by sliding and raising the handle, then insulating the socket.

Removal of HV battery

HV Battery Removal Precautions

Critical warnings to wear insulated gloves, remove the service plug grip, and be aware of residual power and SRS system.

Initial Steps for HV Battery Removal

Steps include shutting off ignition, removing tonneau cover assembly, and removing the 12V auxiliary battery.

Removing Service Plug Grip

Detailed steps to remove the service plug grip, including raising the handle and insulating the socket.

Checking Terminal Voltage

Instructions to check terminal voltage at the power control unit inspection point, ensuring it is 0 V for safety.

Removing HV Battery

Steps to disconnect connector and oscillator clamp, and remove the HV battery, noting it's heavy and requires two people.

HV Battery Caution Label

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