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Trade Tested GS509-V1 User Manual

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GS509-V1
GARDEN SHED OWNER’S MANUAL
AND ASSEMBLY INSTRUCTIONS
AND ASSEMBLY INSTRUCTIONS
GARDEN SHED OWNER’S MANUAL
overall size: 3270 x 3070 x 2150mm
shed size: 3070 x 3070 x 2100mm
door size: 1480 x 1750mm
floor size: 3030 x 2650mm
1800
3270
1650
3070
2150
3070
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Trade Tested GS509-V1 Specifications

General IconGeneral
BrandTrade Tested
ModelGS509-V1
CategoryLawn and Garden Equipment
LanguageEnglish

Summary

Shed Preparation and Safety

Before You Begin

Key initial checks and considerations before starting assembly.

Selecting & Preparing Your Site

Guidance on choosing and preparing a suitable location for the shed.

You Will Need...

List of tools and materials required for assembly.

Safety First

Essential safety precautions to follow during assembly and use.

Flooring & Foundations

OPTION 1 - WOODEN FLOOR

Information on wooden floor kits or building your own using treated bearers.

OPTION 2 - CONCRETE SLAB

Recommendation for a concrete foundation for more permanent or larger sheds.

Assembly Overview and Tips

Assembly Overview

A summary of the main assembly steps.

Handy Tips Before You Begin

Useful advice and techniques for a smooth assembly process.

How to drill rivet holes in panels

Guide on drilling rivet holes with correct drill bit and clutch setting.

Drilling tek-screws

Tips for drilling tek-screws to prevent panel buckling.

How to remove rivets if needed

Method for removing incorrectly placed rivets.

STEP 1: Check all parts against the component list

PARTS LIST

Comprehensive list of all parts required for shed assembly with their specifications.

STEP 2: Assemble the rear wall panels

Panel Overlap and Jointing

Instructions on overlapping panels and forming U-channel joints.

Notched Ends Orientation

Guidance on orientating notched ends of panels for correct assembly.

STEP 3: Assemble the side wall panels

Panel Jointing

Details on creating outside and inside joints for side wall panels.

Tek Screw Application

Instructions for applying tek screws to panel joints.

STEP 4: Assemble the front wall panels

Front Wall Frame Assembly

Assembling the front wall panels with door frames.

Panel Alignment

Ensuring correct alignment of front wall panels.

STEP 4 (Cont.): Front Wall Panel Fitting

Door Frame and Spacer Fitting

Fitting the door spacers and frame to the front wall panel.

Temporary Door Frame Fixings

Leaving door frames unfastened initially for adjustments.

STEP 5: Constructing the walls and Gables

Corner Connections

Forming flush corner connections using corner anchors.

Gable Panel Attachment

Attaching gable panels using tek screws and weather stripping.

Ensuring Squareness

Using tools to ensure walls remain square during connection.

STEP 6: Assemble the ridge beam

Ridge Beam Construction

Assembling the main ridge beam structure.

Gable Beam Attachment

Attaching the ridge beam to the gable ends.

STEP 7: Assembling the roof

Roof Panel Installation

Attaching roof panels, starting with the door side.

Roof Panel Alignment

Aligning roof panels to the central beam for best fit.

Securing Roof to Wall Channels

Fixing the roof to the wall channels once alignment is confirmed.

STEP 8: Fitting Wall Bracing

Bracing Placement

Diagrams showing placement of wall bracing for back and side walls.

Bracing Installation

Instructions for drilling and fixing wall bracing with rivets.

Bracing Insertion into Channels

Ensuring brace ends are correctly inserted into wall channels.

STEP 9: Assembling the door

Door Panel Assembly

Assembling the individual door panels.

Door Frame and Square Tube

Fitting the door frame components and square tube.

STEP 9 (Cont.): Door Fitting and Bracing

Door Bracing Installation

Fixing door bracing to the door sheeting using rivets.

Hinge Attachment

Instructions on how to attach the door hinges to the frame.

Door Components and Details

Door Hardware

Illustrations of door hardware like handle, hasp, and hinges.

Door Configurations

Images showing inside, outside, and double door views.

Door Fitting and Adjustment

Hinge Fitting

Fitting hinges to the shed using Philips head screws.

Pad Bolt Keeper Installation

Drilling pilot holes for and fixing the pad bolt keeper.

Door Adjustment Tips

Door Alignment and Spacing

Adjusting door frames/hinges for proper alignment and spacing.

Securing the Shed to the Base

Fixing the shed to its base using provided hook anchors.

Care & Maintenance

Finish Maintenance

Cleaning and waxing the shed exterior for longevity.

Roof Maintenance

Keeping the roof clear of leaves and snow to prevent damage.

Door Care

Keeping doors closed and locked to prevent wind damage.

Fastener Checks

Regularly checking and retightening shed fasteners.

Other Maintenance Tips

Advice on preventing corrosion and maintaining seals.