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Trek 2023 FUEL EX User Manual

Trek 2023 FUEL EX
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2023 FUEL EX
SERVICE MANUAL
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Trek 2023 FUEL EX Specifications

General IconGeneral
Wheel Size29"
Fork Travel140mm
Rear Shock Travel130mm
BrakesHydraulic Disc
Frame MaterialAluminum
SuspensionFull Suspension
FrameAlpha Platinum Aluminum
Fork140mm travel
Rear Shock210x52.5mm
Front TireBontrager XR4 Team Issue, Tubeless Ready
Rear TireBontrager XR4 Team Issue, Tubeless Ready
Shifters12 speed
Cassette12 speed
Wheelset OptionsBontrager Line Elite 30
Tire OptionsBontrager XR4 Team Issue
Drivetrain OptionsSRAM GX Eagle
Handlebar OptionsBontrager Line
Stem OptionsBontrager Elite
Saddle OptionsBontrager Arvada
Seatpost OptionsBontrager Line Dropper

Summary

Safety Instructions

Properly tighten hardware

Always tighten hardware to specified torque to prevent damage or injury. Over/under-tightening can cause component failure.

Reapply threadlocker

Clean and reapply threadlocker to reused fasteners to prevent loosening and potential damage or injury.

Adjustable Headset Service

Derailleur Hanger Installation

Derailleur hanger installation and torque

Details the installation of the derailleur hanger, including the bolt, washer, and a 25Nm torque specification.

Active Braking Pivot (ABP) System

ABP installation on carbon frame

Illustrates the installation of ABP components on the carbon frame with torque values and part numbers.

ABP installation on aluminum frame

Shows ABP component installation on the aluminum frame, detailing torque and part references.

Rocker Pivot and Seatstay Assembly

Rocker pivot assembly details

Details the installation of rocker pivot hardware, including screws, washers, bearings, and axles with torque specs.

Seatstay pivot installation

Explains the seatstay pivot installation, referencing part numbers for carbon and aluminum frames.

Main Pivot and Chainstay Service

Main pivot axle and bearing installation

Guides the installation of the main pivot axle, bearings, and sleeve, specifying torque and component details.

Rear Shock Hardware and Dimensions

Shock mounting hardware specifications

Details the upper and lower shock bolts, washers, nuts, and bearings with torque specifications.

Internal Cable Routing

Cable routing paths

Illustrates the routing paths for dropper cable, brake hose, and derailleur housing through frame tunnels.

Adjusting Seatstay Mino Link

Mino link flip procedure

Details the process of flipping the seatstay mino links to alter the bike's geometry, requiring a 4mm hex tool.

Technical Specifications

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