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Troy-Bilt TB25PS - User Manual

Troy-Bilt TB25PS
56 pages
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769-24090 / 00 11/19
TB25PS
2-Cycle Pole Saw
Operator’s Manual
IMPORTANT: Read this manual thoroughly before using this product. Follow all instructions.
SAVE THESE INSTRUCTIONS

Questions and Answers

  • J
    Jeffrey RomanAug 4, 2025
    What to do if Troy-Bilt TB25PS chain does not rotate?
    • G
      Gregory GarrisonAug 5, 2025
      If the saw chain on your Troy-Bilt Pole Saw isn't rotating, consider these possible issues: * The saw chain tension might be too tight, so adjust it. * The guide bar and saw chain may be assembled incorrectly. * The guide bar and saw chain could be damaged; inspect them and replace if necessary. * The drive assembly might be damaged.
  • M
    Mark WallaceAug 10, 2025
    Why is Troy-Bilt TB25PS guide bar and saw chain running hot and smoking?
    • T
      Tara BrockAug 10, 2025
      If the guide bar and saw chain on your Troy-Bilt Pole Saw are running hot and smoking, it could be due to the following reasons: The saw chain tension might be too tight, so you should adjust it. Alternatively, the chain oil reservoir might be empty, so refill it.
  • M
    Mark ScottAug 14, 2025
    What to do if Troy-Bilt TB25PS Pole Saw chain rotates, but does not cut?
    • J
      Jeffery McdanielAug 14, 2025
      If the saw chain on your Troy-Bilt Pole Saw rotates but doesn't cut, it could be because the saw chain is dull. In this case, replace the saw chain or have it sharpened by an authorized service dealer. Another possibility is that the saw chain is on backwards, so check and correct the saw chain direction.
  • P
    Pamela JoyceAug 19, 2025
    Why does my Troy-Bilt TB25PS engine lack power or stall?
    • M
      Michael MoodyAug 19, 2025
      If your Troy-Bilt Pole Saw engine lacks power or stalls, the issue might be due to several reasons. Old or improperly mixed fuel is a common cause; drain the fuel tank and add fresh, properly mixed fuel. A dirty air filter can also lead to this problem, so clean or replace it. Lastly, a fouled spark plug could be the culprit, and replacing it might solve the issue.
  • M
    Michael WebsterAug 25, 2025
    What to do if my Troy-Bilt TB25PS engine will not accelerate?
    • N
      nataliewilliamsonAug 26, 2025
      If your Troy-Bilt Pole Saw engine won't accelerate, consider these potential causes. Old or improperly mixed fuel can prevent proper acceleration, so drain the fuel tank and add fresh fuel. Also, a dirty air filter can restrict airflow, so clean or replace it.
  • S
    susandeanAug 30, 2025
    Why Troy-Bilt TB25PS Pole Saw engine will not idle?
    • G
      George MolinaAug 30, 2025
      If your Troy-Bilt Pole Saw engine won't idle, there are a few things to check. A dirty air filter can cause idling issues, so clean or replace it. Old or improperly mixed fuel can also be a factor; drain the fuel tank and add fresh, properly-mixed fuel. If these don't work, the idle speed might be incorrect, and you should adjust it.

Summary

Service and Safety Information

Service and Warranty Support

Provides information on warranty service, authorized service centers, and contact details.

Safety Warnings and Symbols

Explains the purpose of safety symbols and defines specific warning indicators.

Spark Arrestor Note

Details requirements for spark arrestors on U.S. Forest Land and in specific states.

California Proposition 65 Warning

Warns about exposure to chemicals like engine exhaust and carbon monoxide.

Important Safety Instructions

General Operation Safety

Covers critical safety points like alertness, unit inspection, and proper use.

Work Area and Bystander Safety

Details preparing the work area and ensuring the safety of bystanders and pets.

Safety Warnings for Gas Units

Specific safety instructions related to the gasoline engine, including fuel handling.

Pole Saw Specific Safety

Electrical and Falling Hazard Warnings

Addresses risks from power lines, falling debris, and electrical hazards.

Safe Operation and Cutting Practices

Covers work area, carrying, application limitations, and cutting techniques.

Operator Skill and Environmental Safety

Discusses operator experience, adverse weather, and storage requirements.

Kickback Safety

Kickback Definition and Warning

Explains kickback and its inherent dangers.

Understanding Kickback Types

Details rotational and linear kickback mechanisms.

Kickback Safety Precautions

Lists essential steps to minimize kickback risk and prevent injury.

Other Safety Warnings

Maintenance and Safety Device Precautions

Covers safe maintenance practices and the prohibition of altering safety devices.

Storage and Cleaning Safety

Provides guidelines for safe unit storage and cleaning methods.

Instruction Retention and Use

Emphasizes keeping and referring to instructions for proper use and training.

Safety and International Symbols

General Symbol Meanings

Defines various safety and operational symbols used in the manual and on the product.

Specific Safety Symbols

Covers symbols for protective gear, fuel, controls, and specific hazards like thrown objects.

Hazard and Caution Symbols

Highlights symbols for hot surfaces, E85 fuel caution, and cutting head modification warnings.

Safety Symbol Reinforcement

Head, Eye, and Hearing Protection

Reinforces the need for wearing protective headgear, eye, and hearing protection.

Bystander and Power Line Safety

Emphasizes keeping bystanders away and maintaining safe distance from power lines.

Kickback and Two-Handed Operation

Warns about kickback and stresses the importance of using both hands for control.

Know Your Unit

Unit Applications and Tools

Lists the primary applications and required tools for assembly.

Unit Components Identification

Identifies key components of the Troy-Bilt TB25PS pole saw via diagram labels.

Essential Terms and Definitions

Pole Saw and Component Definitions

Defines core parts like pole saw, powerhead, extension boom, and attachments.

Chain and Safety Feature Definitions

Defines saw chain, low-kickback chain, spiked bumper, and spark arrester screen.

Kickback and Operational Term Definitions

Defines kickback, rotational kickback, linear kickback, and pruning.

Specifications

Technical Specifications

Lists engine type, displacement, fuel ratio, weight, and dimensions.

Replacement Parts

Identifies part numbers for essential replacement components like saw chains and guide bars.

Assembly

Installing and Removing the Attachment

Instructions for connecting and disconnecting attachments using the coupler mechanism.

Attachment Installation and Removal Steps

Detailed, step-by-step procedures for attaching and detaching accessories.

Handle Installation and Initial Setup

Installing and Adjusting the Handle

Guides on fitting and positioning the unit's handle for ergonomic use.

Initial Oil and Chain Tensioning

Crucial steps for adding bar/chain oil and setting chain tension before first use.

Oil and Fuel Management

Oil and Fuel Mixing Instructions

Details the correct procedure and ratio for mixing fuel and oil.

Fueling the Unit Safely

Step-by-step guide for safely refueling the unit, including precautions.

Fuel Additives and E85 Caution

Advice on fuel additives and a strict warning against using E85 fuel.

Starting and Stopping Procedures

General Starting Warnings

Critical warnings about operating environment and accidental starting.

Starting the Unit

Comprehensive steps for safely starting the pole saw engine.

Stopping the Unit

Instructions for safely shutting down the engine.

Operation Guidelines

Pre-Operation Checks and Warnings

Emphasizes chain tension, oil levels, and specific application restrictions.

Work Area Preparation and Holding

Covers clearing the work area, safe footing, and proper unit handling techniques.

Cutting Procedures and Tips

Cutting Procedure Basics

General steps for making cuts, including pressure and trigger control.

Pruning Technique

Detailed instructions for pruning limbs using the three-cut method.

Tips for Best Results

Provides advice for efficient and safe cutting operations.

Maintenance Schedule and Oil

General Maintenance Safety

Essential safety precautions to follow before performing any maintenance.

Maintenance Schedule

Outlines required maintenance tasks and their recommended frequencies.

Adding and Checking Chain Oil

Instructions for filling the chain oil reservoir and checking its level.

Guide Bar and Chain Maintenance

Filling the Chain Oil Reservoir

Step-by-step guide for safely filling the unit's chain oil reservoir.

Removing and Installing Guide Bar and Chain

Detailed instructions for safely managing the guide bar and saw chain.

Chain Tension Adjustment

Adjusting the Chain Tension

Step-by-step guide for correctly adjusting the saw chain tension.

Chain Tension Wear Considerations

Notes on chain stretch, break-in periods, and tension adjustments.

Chain Oil and Guide Bar Care

Setting the Chain Oil Adjustment Screw

Instructions on adjusting the oil flow rate to the saw chain.

Maintaining the Guide Bar

Guidance on rotating, cleaning, and inspecting the guide bar for wear.

Saw Chain Maintenance and Replacement

Maintaining the Saw Chain

Instructions for keeping the saw chain sharp and in good condition.

Replacing Guide Bar and Saw Chain

Guidance on replacing the guide bar and saw chain with specified parts.

Engine Component Maintenance

Maintaining the Air Filter

Steps for cleaning and maintaining the air filter for optimal engine performance.

Adjusting the Idle Speed

Instructions for adjusting the engine's idle speed.

Maintaining the Spark Plug

Steps for inspecting, cleaning, and setting the gap of the spark plug.

Cleaning and Storage

Cleaning the Unit

Instructions on how to clean the exterior of the unit using appropriate methods.

Storing the Unit

Guidelines for storing the unit safely for short-term and long-term periods.

Preparing Unit After Long-Term Storage

Steps to get the unit ready for use after extended storage.

Troubleshooting Common Issues

Engine Starting and Idling Problems

Solutions for issues like the engine not starting or idling properly.

Engine Performance and Chain Operation Issues

Troubleshooting for acceleration, power loss, and chain rotation problems.

Warranty and Service Information

Manufacturers Limited Warranty

Details the terms, conditions, and duration of the limited warranty.

Obtaining Service and Warranty Exclusions

Instructions for service and a list of conditions not covered by the warranty.

Warranty Limitations and State Law

Clarifies liability limitations and how state laws affect warranty rights.

Troy-Bilt TB25PS Specifications

General IconGeneral
Engine Type2-Cycle
Engine Displacement25 cc
Power Output1.1 hp
Fuel Capacity12 oz
TypePole Saw
Bar Length8 inches
Cutting Length8 inches
Start TypeSpring Assist
Chain Pitch3/8 inch

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