TSO Products TPG PARALLEL GUIDE SYSTEM

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USER GUIDE FOR TPG SYSTEM

when changing between narrow cut and standard calibration rods.

Connecting TPG T-Tracks to your

guide rail can be accomplished using

either a GRS-16 Guide Rail Square,

GRS-16 PE Guide Rail Square, or TPG

Adapter. Either two TPG Adapters can

be used; or one TPG Adapter and one

GRS-16 Guide Rail Square; or two GRS-

16 Guide Rail Squares (one of which must be a GRS-16 PE for the

left-hand T-Track, as it is the only square capable of referencing off

the front or back edge of your workpiece).

CALIBRATION: FOR FINISHED PARTS WIDER THAN

GUIDE RAIL

1. Mount the TPG Parallel Guide T-Track to the GRS-16 Guide

Rail Square or TPG Adapter using the (2) M6 x 10 mm knobs

provided.

2. Slide the FlipStop onto the TPG Parallel Guide T-Track, cursor

end  rst, and tighten (secure) the knob.

3. Attach the GRS-16 Square + Parallel Guide assembly to the Fes-

tool, or Makita or Triton guide rail as shown.

If you own a combination square, skip to step 8.

4. Mark a line on the workpiece at 10 inches (254mm) from the

edge.

5. Place the assembled Guide Rail + GRS-16 Square + Parallel

Guide on the workpiece and set the cursor to the 10-inch

(254mm) mark.

6. Loosen the Screw securing the Calibration Rod and slide the rod

so that it contacts the edge of the workpiece. Then tighten the

screw securely with the 3mm hex driver provided.

7. This calibration should be complete for this saw and guide rail

combination, but cuts should be checked occasionally to con-

 rm nothing has changed.

Thanks for purchasing this genuine TSO Product. Should you have

any product questions or issues, please contact us toll-free at 800-727-

0311 (U.S.), 239-236-5526 (international), email us at info@tsoprod-

ucts.com, or visit www.tsoproducts.com/support for the most up-to-date

version of this user guide.

INTRODUCTION

The TSO Parallel Guide (TPG) System utilizes two precision

extruded T-tracks attached perpendicular to your guide rail with

two precisely machined FlipStops which engage the edge of your

workpiece parallel to your guide rail’s cutting line—resulting in

accurate and perfectly repeatable rip cuts. The TPG Parallel Guide

System is compatible with any length of Festool®, Kreg®, Maki-

ta®, Powertec® and Triton® brand guide rails.

The TPG Parallel Guide T-Track is

a proprietary aluminum extrusion

incorporating a permanent laser-en-

graved scale in both inches and

millimeters. When ordering the TPG

System, you have the option of select-

ing 20” (508mm), 30” (762mm) and/

or 50” (127cm) T-Tracks. Note that 20” (508mm) and 50” (127cm)

T-Tracks can be ordered as standalone accessories. For added

capability when making extra-wide rips, we also offer a T-Track

connector to join multiple lengths of TPG T-Tracks.

The TPG FlipStops are precision

machined and assembled to  t left- or

right-hand T-tracks. The appropri-

ate con guration is included with

each TPG set. Note the FlipStops are

designed to be reversible (left or right)

should you need to recon gure in the

future. Each FlipStop features a unique

parallax-free viewing cursor enabling

fast, accurate adjustment. New with Version 2.0, a Calibration

Memory collar eliminates the need to re-calibrate the FlipStop

TPG

PARALLEL

GUIDE SYSTEM

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The TPG System is a precision-machined and assembled tool designed to enhance the accuracy and repeatability of cuts when using track saws. It functions as a parallel guide system, allowing users to make precise, repeatable cuts parallel to an existing edge or reference line.

Function Description

The TPG System facilitates accurate and repeatable parallel cuts with track saws. It consists of two primary components: the TPG Parallel Guide T-Track and the TPG Parallel Guide itself. These components work in conjunction with a guide rail and a Guide Rail Square (GRS-16) to establish a precise cutting reference.

The system allows for two distinct methods of operation:

Parallel Guides: This method uses two precision-extruded T-tracks attached perpendicularly to your guide rail. These T-tracks feature two precisely machined FlipStops that engage the edge of your workpiece, ensuring parallel cuts. This method is ideal for making cuts parallel to an existing edge.
Parallel Guide T-Track: This method uses a single aluminum extrusion, incorporating a permanent laser-engraved scale in both inches and millimeters. It is designed for making cuts from 20" (508mm) to 50" (127cm) wide. For cuts wider than 50" (127cm), additional accessories or a second T-track can be used to extend the range.

The TPG FlipStops are precision machined and assembled to fit left- and right-hand T-tracks. They feature a unique parallax-free viewing cursor enabling fast, accurate adjustment.

Important Technical Specifications

Measurement Scales: Laser-engraved scales in both inches and millimeters.
Cut Width Range (Single T-Track): 20" (508mm) to 50" (127cm).
Calibration Rods: Includes a Standard Calibration Rod for wide parts and a Narrow Part Rod for narrow parts.
Knobs: (2) M6 x 10 mm knobs for mounting.
Hex Driver: 3mm hex driver provided for securing the Calibration Rod.
Material: Precision-machined aluminum extrusions for durability and accuracy.

Usage Features

The TPG System offers versatile usage features, including:

Compatibility: Designed to work with Festool, Makita, Kreg, Mafell, Powertec, and Triton brand guide rails.
Calibration: The system requires calibration to ensure accuracy.
- For Finished Parts Wider Than Guide Rail:
  1. Mount the TPG Parallel Guide T-Track to the GRS-16 Guide Rail Square or TPG Adapter using the (2) M6 x 10 mm knobs.
  2. Slide the FlipStop onto the TPG Parallel Guide T-Track, cursor end first, and tighten the screw.
  3. Attach the GRS-16 Square + Parallel Guide assembly to the Festool, Makita, or Triton guide rail.
  4. Set the workpiece against the guide rail splinter guard and mark a line at 10 inches (254mm) from the edge.
  5. Place the assembled Guide Rail + GRS-16 Square + Parallel Guide on the workpiece and set the cursor to the 10-inch (254mm) mark.
  6. Loosen the screw securing the Calibration Rod and slide the rod so that it contacts the edge of the workpiece. Then tighten the screw securely with the 3mm hex driver.
  7. Verify calibration by checking cuts. If using a combination square, set it to 10 inches (254mm) and place its 90° face flat against the guide rail splinter guard. Extend or retract the Calibration Rod to touch the tip of the combination square blade.
- For Finished Parts Narrower Than Guide Rail:
  1. Mount the TPG Parallel Guide T-Track to the GRS-16 Guide Rail Square or TPG Adapter using the (2) M6 x 10 mm knobs.
  2. Slide the FlipStop onto the TPG Parallel Guide T-Track, cursor end first.
  3. Attach the GRS-16 Square + Parallel Guide assembly to the right end of the Festool, Makita, or Triton guide rail.
  4. Remove the Standard Calibration Rod and insert the Narrow Part Rod.
  5. Place the assembled Guide Rail + GRS-16 Square + Parallel Guide on the workpiece with the Narrow Part Rod under the Guide Rail and set the cursor to the 10" (254 mm) mark.
  6. Place a piece of material against the Guide Rail splinter guard. Loosen the screw securing the Narrow Part Rod and slide the rod so that it contacts the edge of the material in contact with the splinter guard. Then tighten the screw securely with the 3 mm hex driver.
  7. With this method, zero-width corresponds to the 10" (254 mm) mark. To cut material 3" wide, the cursor would be set to 13" (330 mm) mark.
  8. Regularly check calibration.
Cutting Wide Parts:
1. Confirm the finished part will be wider than the guide rail.
2. Set the cursor on the TPG Parallel Guide to the required width of cut.
3. Set the saw to the required depth of cut.
4. Position the reference edge of the GRS-16 Guide Rail Square against the edge of the workpiece perpendicular to the cut.
5. Move the Parallel Guide + Guide Rail so that the head of the Calibration Rod rests against the edge of the workpiece which will be parallel to the cut.
6. Slightly raising the guide rail may ease friction from anti-slip strips.
Cutting Narrow Parts:
- Requires both left- and right-hand parallel guides.
- Workpiece must be supported with material of the same thickness under the guide rail to stabilize the Guide Rail + GRS-16 Square + Parallel Guide assembly and prevent movement.
- This is especially important for shorter workpieces than the guide rail.
- The manual suggests that for narrow parts, a table saw is the preferred method, but the TPG System can be used with extra care and practice.

Maintenance Features

Calibration Checks: The manual emphasizes the importance of checking calibration occasionally to confirm nothing has changed, especially after initial setup and before critical cuts. This ensures ongoing accuracy.
Cleaning: While not explicitly detailed, the precision nature of the tool implies that keeping it clean and free of sawdust or debris would be beneficial for maintaining accuracy and smooth operation.
Storage: Proper storage would prevent damage to the precision-machined components and scales.