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TuffStuff ACS-100 - Page 14

TuffStuff ACS-100
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13
A. Attach a Nylon Pulley 4 1/2 Rd. (#70) to the Top Plate Pulley Bracket (#23) using hardware shown.
B. Attach the Selector Pin W/Coil (#28) to the Selector Bar (#34). Then, affi x the Assembled Top Plate Pulley
Bracket (#23) to the Top Plate Selector Bar (#34) using one Finished Hex Nut 1/2-13 (#41), and one Split Lock
Washer 1/2” (#92).
C. Insert the Guide Rods (#8) into the receptacles of the Base Frame (#1).
D. Slide the Rubber Donuts (#83) onto the Guide Rods (#8).
E. Carefully begin sliding the Weight Plates (#33) over the Guide Rods (#8).
F. Slide the Top Plate Selector Bar (#34) onto the Guide Rods (#8) allowing it to rest on top of the completed
Weight Stack.
G. Adhere the Decal Weight Numbers (#107) to the Weight Plates (#33) in the corresponding order. Begin with the
20 at the top, 30 next, and so on.
ACS-100 Free Movement Adjustable Cable System
Step 7 Weight Stack Assembly
Assembly List
Item # Description Qty.
8 CHROME SOLID GUIDE ROD 3/4 X 72 2
23 TOP PLATE PULLEY BRACKET 1
28 SELECTOR PIN W/COIL 3/8 X 3 1/2 GOLD KNOB 1
33 10 LB CAST WEIGHT PLATE GREY 19
34 10 LB TOP PLATE/SELECTOR BAR GREY 19 WTS. 1
41 FINISHED HEX NUT B/O 1/2-13 1
44 FLAT WASHER SAE B/O 3/8” 2
51 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 2 1
69 NYLON INSERT JAM LOCK NUT B/O 3/8-16 1
70 NYLON PULLEY 4 1/2 RD, WHITE 1
83 RUBBER DONUT 3/4 X 2 1/2 2
92 SPLIT LOCK WASHER B/O 1/2” 1
107 DECAL-NUMBERS 20-200 LBS. SET 1

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